Articles - Page 27 of 49 - Small Boats Magazine

John Dory

I have been a member of the RiversWest Small Craft Center, a small boatbuilding club in Portland, Oregon, and upon my retirement, I decided I would like to build myself a small boat to row and sail. I wanted to have a boat that would be easier to move about in because of my aging knees, one of them recently replaced.

One of the club members, a retired boatbuilder, suggested I check the designs in The Dory Book by John Gardner. Being a transplant from the Northeast, I decided on the Swampscott dory design. I had rowed an original at Mystic Seaport some years ago and liked the feel on the water. I didn’t have the confidence to build my first boat from the somewhat sparse information in the book, so I bought a plan set for Iain Oughtred’s John Dory. It included full-sized templates, so I could avoid the unappealing task of getting on my knees to loft from a series of offsets. For those who’d like to start with offsets, they’re provided on the plan and profile drawings.

The plans consist of six pages of drawings and include full-sized patterns for the frames, stem, and transom. While the drawings have a wealth of details, they are not a step-by-step guide to construction. Oughtred’s book Clinker Plywood Boatbuilding Manual will provide instructions for those who need guidance.

My home has a basement with a rather large window that’s level with my front yard. After making a few scale drawings, I decided I had enough room for the building frame and a path to remove the boat upon completion. This indoor location afforded me pleasant and practical temperatures for building in both winter and summer.

Photographs by Russell and Sharyn Smith

The dory slips along easily with a solo rower. At the bow, four strakes are evident; the plans provide an option for three, with the garboard and first broad strake combined.

I decided after seeing a completed John Dory that I would use the two-plank garboard option that shows on the plan. I liked the look of having four strakes. I also decided to make all the planks of 9mm thick plywood instead of 6mm for the top two planks as called out on the plan.

I made the five permanent frames and stem out of Douglas-fir and the transom from 5/4 mahogany. The frames were cut in pieces and spliced together using 1/4″ plywood splines and thickened epoxy. The two temporary frames—one close to each end—can be made of inexpensive softwood.  Once all the frames, inner stem, and transom were installed plumb and centered I used a block plane and a batten to bevel the flats of frames so they would make full contact with the planks.

The bottom was cut from 5/8″ (15mm) plywood slightly oversize, trimmed and beveled to match the angle at each frame for the garboard plank. Although the plans did not specify fastenings, I drove two #10 bronze screws through the bottom into each of the permanent frames in addition to thickened epoxy.

Next was the sheer clamp, a 5/8″-thick by 1-1/2″-wide piece of Douglas-fir that extends from stem to transom passing through notches in each of the frame tops. I found that because the frames were made of vertical-grained fir, the pressure of the sheer clamps caused cracks in the frame notches. I chalk this error up to inexperience; I should have used the hardwood specified in the plans. Adding 1/4″ x 6″ plywood gussets to the top of each frame with thickened epoxy allowed the sheer clamps to be installed without any further problems. I also made up two knees of mahogany, one at the stem and the other at the transom, just to reinforce the bottom connection to both of these junctions, although they’re not called out on the plan.

In order to avoid mistakes with the expensive 9mm marine plywood, I made plank templates out of 1/4″ underlayment. I made a spiling template out of the same material in articulated sections about 4’ long. Each section was connected to the other with a 10″-long connector with a pivot hole in each section. Once the template was positioned correctly, screws driven through the connector maintained the section alignment after removal from the frames. After spiling and cutting the patterns, I tested their fit on the frames. When they looked acceptable, I traced their outlines on the permanent plank stock.

Coming from Scottish lineage, I hate to waste expensive wood. Rather than scarf plywood panels into full-length sheets and cut planks from them, I cut my plywood into strips slightly larger than the pattern and cut the scarfs at an angle to match the curve of the pattern.

Upon completion of the planking, I sealed the outside of the hull with epoxy, and then applied epoxy and 6-oz fiberglass over the bottom and around the corners of the garboards. I then added the 32″ skeg noted in the plans.

The frames have knees rather than gussets or clips often used in dory construction. The floorboards have yet to be installed. Note the flotation compartment and its white access hatch in the stern.

The hull gets turned over for finishing, including installing the breasthook, gunwales, and outer stem. A thwart riser of 5/8″ x 2″ Douglas-fir was added inside the frames on both sides. These pieces had to be steamed and installed hot in order to get them to bend to meet the frames.

A combination seat/flotation compartment in the stern has a top made of 1/4″ plywood supported by a centerline kingplank and crowned deckbeams made of 5/16” plywood laminations.  While the plans include details for a shop-built wooden hatch for access to the compartment, I installed a plastic screw-in hatch in the bulkhead. The plans also include drawings for a second watertight compartment in the bow, but I chose the open option from the plans and installed a simple mast-partner beam. Both options have gated partners to ease raising the 12′ 6″ lug-rig mast. The plans include an option for a gated partner located farther aft for builders who choose one of the two sloop rigs for the dory.

The centerboard trunk is sided with 9mm plywood and secured to the bottom where it divides two frames. The top of the case is braced by the forward and middle thwarts. I chose the simplified version of the centerboard and trunk, which is flush with the tops of the thwarts. The other option in the plans is a trunk that peaks between the thwarts and houses a centerboard with more surface area and lateral resistance when deployed. The dory has removable floorboards built in sections that drop in between the frames and alongside the centerboard trunk. I used western red cedar for the slats.

The kick-up version of the rudder will be equipped with lines to retract and deploy the pivoting blade. The plans include drawings for a traditional one-piece rudder.

The plans offer options for a fixed-blade rudder and a retractable one as well as a tiller and a yoke. I chose the kick-up style. It uses 1/2″ (12mm) plywood for the cheeks and 7/8″ plywood or hardwood for the rudder blade. The blade is raised and lowered with 1/8″ lines.

The plans offer six sail rigs: gunter, gunter sloop, balanced lug, sprit, small sprit, and spritsail sloop. Being a novice sailor, I decided to use the balanced lug. I repurposed an orphaned mast for the boat and made up a new yard and boom of Douglas-fir laminations, tapered according to the plans, and rounded with a spar gauge and spokeshave. The sail I purchased from a Portland area sailmaker was sewn to the dimensions called out in the plans.

All of the spars fit inside the boat for transport. I made two racks that clamp to the thwarts and hold the sail, yard, and boom bundled together as well as the mast, tiller, and oars, all retained with bungee cords. With a hull weight under 200 lbs, the dory isn’t a burden for trailering or for solo launching and retrieval at the ramp.

The glued-lap-plywood construction brings the dory’s weight in at about 200 lbs, half the weight of a traditionally built Swampscott, making it easier to accelerate.

For rowing, I have a pair of 9′ Alaska-yellow-cedar oars that I made several years before building the dory. The standard formula for oar length would suggests 8-1/2′ oars would be the best fit for the middle and forward rowing station and 7-1/2′ oars for the aft station. I’m finishing a set of 8-footers and will add those to the John Dory quiver.

Afloat, the John Dory feels tender while I’m getting aboard, but the more the hull tips, the more the secondary stability becomes evident and keeps the boat from feeling uncomfortably tippy. After I’ve taken my seat on the center thwart, the boat feels steady; I can slide my weight of 200 lbs over to the gunwale and look down into the water and still have one plank width above the water.

The boat is very easy to row solo. I used a temporary foot brace prior to making my floorboards last year and found it considerably helped applying power. The skeg assures the boat tracks very nicely. When I’ve taken a passenger along, seated on the stern flotation compartment deck, I rowed from the forward station. The dory was still easy to row and steer with company aboard.  I didn’t take the rudder along on those outings, but I could have had the passenger take over the steering so I wouldn’t have to look over my shoulder to navigate. When the rudder is equipped with the tiller, the passenger would have to sit on the aft thwart to steer. A yoke, also detailed in the plans, would allow the passenger to steer from the stern bench, facing forward with a tiller line over each shoulder.

The plans include six drawings for different sailing rigs. This dory carries the balanced-lug rig. The author initially rigged the rudder with the Norwegian tiller seen here, but later opted to use the standard tiller with an extension, as shown in the plans. A yoke with tiller lines is also detailed in the plans.

The lug rig goes up quickly. With the sail already attached to the yard and boom, all there is to do is tie the halyard and downhaul on, rig the sheet, and you’re ready to raise the sail. I had initially rigged the rudder with a Norwegian push-pull tiller but, being a novice sailor, I had trouble making precise clean tacks in light air. I decided to switch to the straight tiller arm as shown in the plans and found it worked better for me. The boat does move well in the light air I’ve had for sailing thus far, but it can be challenging to make a clean tack. This may have more to do with my limited experience than the boat. In heavier winds, I expect the dory’s good secondary stability will give me confidence.

While waiting out the pandemic lockdown this year, I’ll scarf an additional 14″ to the mast so I can raise the rig a little higher for more clearance. I’m 6′ 2″ tall and had some problems getting the boom to clear my head. The plans have a provision for a motorwell, and I have been thinking about adding one in hopes that I may use the boat more often.

From the building to the rowing and sailing, the John Dory has been an enjoyable and educational experience. I am happy with the way it turned out and have had some very nice comments about it from many people who know boats. My interest in small wooden boats will always be with me. I am not sure if I will build another boat, but I will always take pride in my John Dory.

Russell Smith, 75, was born and raised in New Jersey. His first exposure to boats was in high school when he worked as a deckhand on party fishing boats on the Jersey shore. He was an Outside Machinist at Electric Boat in Groton, Connecticut. Drafted into the U.S. Army, he trained as diesel mechanic on amphibious vehicles and after his service worked as a diesel truck mechanic for various fleets for 28 years. More recently, he worked for the past 16 years doing field service for a company that sold thrusters and roll stabilizers for yachts. He has long been a member of RiversWest Small Craft Center, a community woodworking and boatbuilding shop in Portland, Oregon. Russ started building boats in 2003 with a sea kayak built from plans. He started work on the John Dory about 6 years ago.

John Dory Particulars

[table]

Length/18′ 3″

Beam/4′ 8.5″

Depth amidships/1′ 6.75″

Draft/6″

Hull weight/ around 200 lbs

[/table]

Plans for the John Dory are available from The WoodenBoat Store, printed plans only, for $183. Plans can also be purchased from Oughtred’s Boats.

Is there a boat you’d like to know more about? Have you built one that you think other Small Boats Magazine readers would enjoy? Please email us!

Bella 10

The Bella 10, Sam Devlin’s jaunty 9′ 9″ rowing skiff, started out being called the 5×10 skiff because all of the plywood it required could be cut from a single 5′ x 10’ sheet. When Sam was teaching boatbuilding classes, the 5×10 sheets saved him the time it took to scarf 4×8 sheets together to get the length needed for a small yet able rowing boat. There are a number of boats designed for a single 4×8 sheet of plywood, and while they are interesting as design challenges, they don’t have the length to be pleasing to row or the freeboard to carry an adult safely in a bit of a chop. The Bella 10 has both.

Photographs by the author

The interior is simple and spare, keeping the weight down. The foot brace called for in the plans, absent here, is essential for rowing.

Designed for stitch-and-glue construction, the Bella 10 can be built from plans or a kit. The plans consist of four pages of drawings that include the cutting schedules for a 5′ x 10′ sheet of 1/4″ (6mm) BS1088 plywood as well as for two sheets of 4′ x 8′ plywood scarfed together end to end. One marine-plywood supplier sells the 5×10 sheet of five-ply okoume for about $133 and the two sheets of 4×8 that would be required for $146, so you’d save a bit of money as well as the time required to scarf the two sheets together.

 

Devlin Designing Boat Builders

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The shapes for the side and bottom panels are determined by offsets measured from the edge of the plywood sheet, so the pieces all nest together and produce minimal waste. The transom gets two pieces cut, and they will be sandwiched together with epoxy at the start of construction. The drawings include a 24-step list of the building sequence, and an 80-page manual detailing stitch-and-glue processes is included with the plans. The book Sam wrote 25 years ago—Devlin’s Boat Building—is a good companion for those who like to study up before they build.

In the included manual, Sam details an alternative to the drilled holes and twisted wires in the stitches of stitch-and-glue: stapling the panel edges together. A pneumatic stapler with stainless-steel staples of the right length and gauge can speed the job of putting the panels together and have the added benefit of leaving virtually invisible holes after the seams are glued and the staples removed. Sam had students in one of his boatbuilding classes staple three Bella 10 hulls together; it took 25 minutes for the first, 20 minutes for the second, and 10-1/2 minutes for the third.

After the panels are stitched or stapled together, the hull is opened up to its proper shape with three spreaders while the seams are epoxy-tacked, have the stitches removed, and then get filleted and ’glassed. The exterior gets a layer of 6-oz fiberglass and epoxy to protect and strengthen the plywood. The remaining work is with 3/4″ hardwood lumber: 1-1/4″ inwales and outwales to stiffen the sheer, knees and a breasthook in the corners, an 8″-wide thwart and cleats to support it, and a low, glued-in foot brace. Flotation is provided by closed-cell foam blocks, easily obtained and cut from a throwable boat cushion, then screwed to the bottom of the thwart.

The Bella 10 I used for my trials was built by Devlin Designing Boat Builders as a showroom boat and impeccably finished. The foot brace and foam flotation were absent, and the sheer had the addition of a canvas-covered padded guard. At 52 lbs, the boat was light enough for me to carry it as I would portage a canoe. I rolled it over on the lawn, lifted the bow, and backed in to rest the thwart on my shoulders. Pulling the bow down raised the transom off the ground, and I could then easily walk with the boat. For transporting the boat with its oars and other gear aboard, my cart was a better option.

 

Hauling the skiff with a compact pickup truck is a simple affair, with no trailer to fuss with and no lifting to a roof rack.

The Bella 10 fit nicely stern-first into the bed of my half-ton pickup truck. The hull slipped between the wheel wells with a bit of room to spare, even with the bed-liner insert taking up some space. Not having to fuss with a trailer or lift the boat up to a set of roof racks was a welcome change.

The 52-lb Bella isn’t too heavy to cartop. Loading the boat is best done lifting one end at a time.

I could lift the boat to the racks on my Chevy Blazer, but it was an awkward lift approaching the racks from the side. The thwart is just above the boat’s center of gravity, so it makes a good handle for lifting and controlling the boat, but the boat’s beam makes it awkward when you’re on your own.  It would have been easier to approach the back end of the car with the boat in canoe-portage mode, rest the bow on the back rack and the transom on the pavement, then lift the stern and slide the boat forward. I didn’t give that a try because I didn’t want to rasp the transom on the pavement or grate the canvas gunwale guard across my wooden roof-rack cross bars.

When I had the boat afloat, I first climbed aboard over the transom and later found it easier to step in and out over the side. About 8″ of water was enough to keep the boat from touching bottom when embarking.

With a beam of 3′ 8-3/4″, the boat was a bit nervous while I moved about, but settled down to be very steady once I got seated. I could slide on the thwart to about 6” from the side of the boat and look straight down into the water. That put the gunwale guard right at the water, as far as I could safely push the secondary stability.

A pair of 7′ oars is the perfect match for the Bella 10. They have just the right gearing and keep the stroke low.

For rowing, the thwart is in a good position relative to the oarlocks. I could sit well forward and keep my tailbone from pressing uncomfortably against the wood. With the foot brace omitted from this boat, I cobbled one together with a stick of wood, some rope, and a strap so I could row the boat properly and with full power. Once underway, I really liked the boat’s rowing geometry and the fit of the 7′ spoon-bladed oars. The handles had a 2″ overlap, right on target. On the drive, I could pull them straight at my solar plexus and have enough clearance over my legs on the recovery to avoid clipping wave crests. It was a nice compact and powerful stroke, far from the windmilling that small rowboats often seem to encourage.

Even though the Bella is just shy of 10′ long, it has a good turn of speed and is well suited to rowing for exercise.

The Bella 10 carried its way very well between strokes, easing the load at the catches, and it took very little effort to make 3 knots. At an aerobic-exercise pace I could sustain close to 4 knots and an all-out effort in a short sprint peaked just shy of 4-3/4 knots. I could row stern-first at 3 knots; and the transom didn’t seem to be bulldozing a big wave ahead of it.

The skeg does a good job keeping the Bella 10 on track without restricting maneuverability. The boat spins like a top and can do a 360-degree spin in just six push-pull strokes. In 1’ wind-driven waves taken on the quarter, the bow will occasionally veer, but the instant response to a corrective stroke sets the boat back on course. Rowing hard into an 8’-knot wind and waves just beginning to curdle before whitecapping, the forward end slapped some of the smaller waves, sending spray to the sides, but not causing the hull to shudder or slow down.

 

The Bella isn’t designed for use with an outboard—aside from the lack of buoyancy compartments that would be required, I suspect that my 2-1/2 hp four-stroke would be too much weight for the stern to support—but Sam and I agreed that an electric motor would be worth a try.

While the Bella 10 isn’t designed for power, the compact and lightweight EP Carry provided a satisfying push without overwhelming the boat with weight or excess power.

I borrowed an EP Carry from PropEle Electric Boat Motors, which I thought would be a very good match for the Bella 10 because it weighs just 21 lbs, including the battery. With the motor running at full throttle, the speed reading on the GPS wavered between 3-1/2 and 3-3/4 knots. Because I had to keep my hand on the motor’s tiller, I couldn’t get as far forward as I should have been to get the boat at its best trim, but I wasn’t doing the work, so it didn’t matter much.

I put my weight as far forward as I could and still reach the tiller. An extension would help get the bow down.

A tiller extension (built to accommodate the EP Carry’s atypical tiller) would have allowed me to sit comfortably on the thwart. Getting the bow down into the water would also help with steering. With it slightly airborne, the wind would hamper upwind turns. The boat has a Coast Guard plate on the transom noting that the boat has a maximum capacity of “2 persons or 300 lbs,” so having a passenger in the bow would allow a helmsman to be comfortably seated on the bottom aft of the thwart.

The Bella 10 is a splendid little boat that is inexpensive (it’s Devlin Designing Boat Builders’ most affordable kit), easy to build and transport, and an able boat on the water. It would serve well as a tender, a family boat for training young rowers, or an easily portable vessel for exploration and exercise.

Christopher Cunningham is the editor of Small Boats Magazine.

Bella 10 Particulars

[table]

Length/9′ 8.5″

Beam/3′ 8.75″

Draft/6.1″

Displacement/305 lbs

Hull dry weight/52 lbs

[/table]

The plans for the Bella 10 are available from Devlin Designing Boat Builders for $27.50, downloaded, and $63.75, printed. The basic kit sells for $499 [6/25/20 on sale for 15% off, $424.15].

Is there a boat you’d like to know more about? Have you built one that you think other Small Boats Magazine readers would enjoy? Please email us!

Downriver, Part 2

"Are you going all the way?” asked the voice from above. “I’m going to try,” I replied, looking up at the sole of a work boot at the lip of the concrete and above that a bearded face hanging over the railing. The immense tub of the lock engulfed me as I held onto a line dangling from 20’ above. The gray concrete walls stretched 1,200’ alongside my 17’ dory LITTLE JOY, and had long, heavy scrapes down their length, the scars left by the barges that pass through this lock around the clock. Sealed in on each end by battleship-gray steel gates, the water drained, dropping me another 11’. The Mel Price lock and dam, just downstream from Alton, Illinois, is the newest, busiest, and longest lock on the Mississippi River. More importantly to me, it is the last lock on the river.

The blast of an air horn made me jump as it echoed down the chamber–the all-clear signal. I rowed past the downriver gates and out into the churning river just below the dam and spillway. After a quick survey to get my bearings and check for river traffic, I pointed LITTLE JOY south. I was now free, like the river, to make my way to the Gulf of Mexico.

I had put LITTLE JOY in the river just a mile and a half above the lock and dam at the Alton marina, the very same place where I had taken out one year before when I rowed LITTLE JOY 650 miles from Minneapolis down to Alton (see “Downriver, Part 1” ).

Even though I was free of the last lock on the Mississippi, I still had a big first day ahead of me. I crossed the river from east to west and within 5 miles I reached the confluence with the Missouri River. Its muddy milk-chocolate-colored water, laden with sediment, violently shoves its way into the clearer blue-green waters of the Mississippi; whirlpools 25′ across appear quickly and then just as suddenly disappear. Water pushed up from below rose in big bubbles that splashed loud enough to make me look. I drifted through the confluence, once allowing a whirlpool to spin me completely around. After a half mile I was through the worst and prepared for the Chain of Rocks, 5 miles downriver, the last remaining natural obstacle to navigation on the Mississippi River.

The Chain of Rocks is a series of limestone ledges that stretch for 7 miles above St. Louis. The Army Corps of Engineers built an 8-mile-long canal that commercial vessels must use to bypass the ledges. In normal water levels small boats can pass through the 7 miles on the river. There is just a small set of rapids and a low dam to cross.

Three hundred yards upstream from the first ledge, I passed under the rusted steel trusses of the Old Chain of Rocks bridge and aimed for a stone tower standing alone in the river. The tower, the size of a small house but built like a castle with stone-arch windows and a round turret with a conical powder-green copper roof, was an old water intake for the city of St. Louis. The river parted and rushed around the stacked gray and white stone blocks of the tower base. It stood 40’ above me with water stains halfway up showing previous flood levels. Riding the current, I passed close enough to the base to brush it with an oar.

The boat was pulled by the current over a ledge, a foot or two high, and then carried through a couple of hundred feet of choppy whitecapping waves, and then it was over. The Chain of Rocks had been one of my big concerns of the trip and, thanks to the above-average water level and a river-worthy boat, I passed through easily and unharmed.

Photographs by David and Xiaole Hudson

After I passed by the Gateway Arch in downtown St. Louis I had 179 miles to go to get to the confluence with the Ohio River, and 950 miles beyond that to the finish of my voyage at the Mississippi River delta.

Ahead lay the first of St. Louis’s seven bridges; beyond them, on the west bank, I saw the unmistakable silhouette of St. Louis’s Gateway Arch. I passed under the Stan Musial Bridge, a slender roadway supported by scores of white-painted cables fanning out from twin towers, then under the 146-year-old Eads Bridge, three arches of black steel latticework resting on sturdy granite piers.

I passed by the riverfront without stopping, trying to get past St. Louis by end of the day. The Gateway Arch, the iconic symbol of St. Louis, towered above the right riverbank, its stainless-steel cladding shining in the afternoon sun. I passed close by a paddle-wheel boat at a landing with tourists at its rail, waiting to debark. A woman yelled down to me, “Where are you going?” “New Orleans,” I replied. “Oh my!” she exclaimed, then I heard the husband say, “See, I told you.” I sat a little straighter and hoped I didn’t run into anything with an audience watching.

During the first days of the trip I was fortunate to find small protected beaches where I could camp for the night without hauling the boat completely out of the water. I’d set my tent close by on high ground where I could keep an eye on the boat and have a view of the river.

And there were things to run into. Downstream from the city riverfront, both sides of the river were lined with barges and industrial docks for as far as I could see. Towboats, the river tugs designed to push the barges, bolted around, moving, adjusting the barges along the banks. Rafts of barges three across and five long made their way up and down the main channel. I weaved my way down the west bank for 10 miles, stopping and scooting past the working boats.

As the industrial landscape slowly gave way to a more wooded one, I found a tiny beach protected by a small point. I set up camp, cooked up some rice and eggs, and watched the sunset over the river. I had covered 34 miles for the first day—1,230 miles to go to the Gulf.

At Ste. Genevieve, Missouri, I had a quiet night camped in a protective cove. As the sun rose over the levee, the calm remained over the water.

 

I was back on the river at sunrise and made it to the small town of Ste. Genevieve, Missouri, late in the day. Like many of the towns along the Mississippi, it is set back from the river, so there’s little evidence of it from my low vantage point. Adjacent to it, a limestone quarry was a dusty white scar that stretched for three-quarters of a mile along the right bank

Flood walls like this one at Cape Girardeau also protect other river towns like Caruthersville, Missouri, and Vicksburg, Mississippi. Murals painted along the length of this flood wall depict the history of Cape Girardeau. The trompe-l’oeil stone work is part of the painting on the town’s side of the concrete barrier. Marks on the end post show the high-water mark of the many floods. At the top are the years 2016 and 1993.

The next day, I stopped for a hot meal in Cape Girardeau, Missouri, a city that hides behind a 20′-high, 6,000′-long concrete flood wall. I camped not far downstream, on a bend in the river surrounded by woods. The following morning, I stopped at Chester, Illinois, a town that took the high ground, a mile inland, and left the waterfront views to the inmates in the long rows of buildings of a state penitentiary.

About 110 miles downstream, I worked my way along the west bank as the Mississippi approached the confluence with the Ohio River. I pulled ashore on a sandy point at the end of the Illinois peninsula that separates the two rivers. With two empty gallon jugs in hand, I walked up the hill to Fort Defiance Park looking for water. Wearing a sun-bleached, wide soft-brimmed hat, a neck buff, and long-sleeved shirt and pants to protect myself from the sun in the 95-degree heat, I was sweat soaked. I was also wearing the dirt and smell of the past four days it took me to get there from St Louis. I took refuge under the shade of a broad-limbed oak tree. Two young women, better dressed for the day in shorts and sleeveless tops, came over to me, apparently undisturbed by my clothing choice of head-to-toe coverage. “Do you know which one is the Mississippi?” one asked. I explained to them that the Upper Mississippi was the river on our right and the larger, busy river on our left was the Ohio, which was coming down from Pittsburgh. Directly in front of us was the confluence, and beyond that the combined rivers are referred to as the Lower Mississippi. “Thanks for the geography lesson,” they said sincerely but with a laugh. They walked back to their car and I was tempted to ask them if I could sit in their air conditioning for just a couple of minutes.

For the Lower Mississippi, I switched to a new set of maps, which are produced by the Army Corps of Engineers and used by commercial traffic for navigation. They show detail of the entire river, mile by mile. Where I stood was 953 river miles to the Gulf of Mexico.

Hundreds of steel buoys mark the 9’-deep navigation channel that runs from St. Paul, Minnesota, to the Gulf of Mexico. For a little excitement, I sometimes tried to see how close I could get to one as it raced by.

I returned to LITTLE JOY and rowed on a course directly straight down the middle where the two rivers became one, and quickly realized that I’d made a mistake. The confluence is over a mile wide and for 2 miles beyond Fort Defiance, the water was choppy and swift. The shipping channels of the Upper Mississippi and the Ohio, marked by red and green steel buoys, converged right ahead of me and I was headed right down the middle of the main channel of the Lower Mississippi. Tows, consisting of a single towboat pushing a raft of 15 or 20 steel barges tied together and covering an area larger than one-and-a-half football fields, had been regularly passing in every direction, and I had to stay well clear of them. I headed west to the Missouri shore and out of the main channel, but still stayed alert for traffic.

It was a different river now, more than three-quarters of a mile wide, half again as wide as the Upper Mississippi that I’d just left. It seemed swifter too, and although I had no way of measuring its speed, I made about 4-1/2 mph the rest of the day.

I had set up camp on a large, barren sandbar about 10 miles below the confluence along the Kentucky shore. The water lapped at the sand as I stretched out and took deep breaths. Across the river, the setting sun, glowing a flaming orange, lit the cloudless sky with yellow, red, and purple streaks. On the eastern horizon, a brilliant white full moon rose big and bold.

On many evenings, I took time to get much-needed rest time before setting up camp. Here I am studying the Corps of Engineers river navigational maps to see what’s ahead in the coming days.

I set my tent on the sandbar’s high ground, which was just 2′ above the water’s level, enough, I hoped, to accommodate an overnight rise. My kitchen was a poly tarp spread on the hard sand and anchored with dry bags and food containers on it. For dinner, I cooked up a pot of rice with two foil packs of tuna stirred in. It was a simple meal, but comforting as I dined propped against a dry bag and looking out over the river. In what was left of the fading evening light I studied the river maps to get a sense of what was in store for me tomorrow. When the sun set and the air grew still, the mosquitoes came out and chased me into the tent. The clear sky promised no chance of rain, so I left the rain fly off and lay on top of my sleeping bag, watching the rising full moon through the tent’s screen roof until I drifted off to sleep.

 

The alarm on my phone went off at 5 a.m. In the still-dark tent, I went through a routine of lower back stretches. My trip down the Mississippi last year was cut short at St. Louis by severe lower back pain. I was determined to not have that happen on this one.

The moon, now setting on the western horizon, illuminated the dark waters of the river as I finished packing the boat and shoving off. I stayed away from the main channel and worked my way close to shore. The heavily wooded banks were cast in a long soot-black silhouette as a faint yellow light appeared in the eastern sky behind them.

My simple camp on a sandbar was usually my tent, an area to eat and rest, and the boat with the anchor line far on shore just in case.

With the sun finally rising over the tree line, I pulled in the oars and let the current carry me. With the sun came the heat, and I slathered sunblock as thick as house paint on my face, hands, and bare feet. As the morning burned on I rowed hard enough to keep moving with the current but never have to pull with all my might. I made almost 5 mph. I chugged water, hot and tasting of plastic, straight from a one-gallon jug.

The Mississippi piles up debris on the upriver points of mid-river islands. Among the tree trunks deposited by the great flood of the spring of 2019 you can see, at the left of the pile, a green channel buoy, a full 8’ in length, carried here by the current. It is just one of many buoys that get moved out of position or tossed ashore with each flood.

After making my way around a hairpin turn in the river, I found myself with the morning sun on my left shoulder, an unsettling feeling because I was heading north. I had just entered the 20-mile-long New Madrid Bend, the only place on the Mississippi where it turns completely back on itself. I continued downriver, north, for 10 miles and approached the town of New Madrid at the top of the horseshoe.

A black bassboat with an oversized outboard approached me slowly and carefully. I stopped rowing. “What y’all doin’?” one of the two burly, bearded men asked in a thick drawl. “Rowing the Mississippi. What are you guys doing?” I asked. “Catfishin’,” they told me, and then asked if I needed anything. I thanked them and told them I was going into town for supplies.

The riverfront of New Madrid, Missouri, has an uninviting mile-and-a-half-long levee of boulders, stones, and gravel 30′ high with a stone-block flood wall 10′ high on top of that.  A sign on the concrete wall says “Welcome to New Madrid.” The only access to town is a long boat ramp leading to an opening in the wall at its downstream end. I approached the ramp quickly, ready to tie off to a small steel floating dock. I would have one chance. There was no going back upriver against the swift current.

Just behind the levee at the upstream end of the flood wall was a small brick building with twin glass doors, the New Madrid Historical Museum. I walked in and a cold blast of an air conditioner washed over my sweat-soaked shirt. I was soon shivering. “Are you one of my paddlers?” asked a lean man with wire-rim glasses. I told him I was in a rowboat, not in a canoe. “Oh, that’s why you’re not as dirty as the other guys.” He pointed out the restroom and mentioned a hose out front to fill water jugs, and told me I could hang out as long as I wanted. “New Madrid is known for two things,” he told me, “the battle, and of course, earthquakes.” Earthquakes?

I was the only one in the museum. I strolled through looking at iron, lead, and steel artifacts from the Battle of Island Number Ten, a 40-day-long Civil War battle fought here in 1862, and scientific instruments, charts, and maps of earthquakes that occurred here in 1811 and 1812. A poster-sized engraving depicted the three-week bombardment by Union gunboats of the fortified Confederate island, and I try to imagine what that must have been like, occurring just outside these doors on the river. The curator told me about the three massive earthquakes that shook New Madrid. They were felt across the central and eastern U.S., and the shaking caused church bells to ring as far away as Philadelphia and Boston. During one of the first tremors the earth under the Mississippi rose and made the river briefly flow backward.

I walked a half mile out to the highway for a café meal, stopped at a store for bread, tuna, and ice tea, picked up a couple of sandwiches, and had a warm walk back to the boat, a walk that I repeated when I realized I had left my phone charger at the café.

Eighteen miles downriver from New Madrid, I camped on a sandbar in mid-river. Memphis, Tennessee, was only 135 miles away and I decided if I put in some extra effort, I could be there in two-and-a-half days. In the next two days I stayed on the river for 10 hours each day and covered 100 miles.

I was often on the river and rowing at dawn. I experienced a sunrise like this for four days in a row, but it never lost its effect on me.

 

At my camp 35 miles upstream from Memphis, I woke after daybreak with light suffusing my tent. With only 35 miles left to reach Memphis, I took some extra time in the morning to rest—the heat of the past nine days had been taking a toll. I packed up and got on the river.

As I got closer to the city, a 300′-tall glass-sided pyramid loomed over the trees lining the riverbank and dominated the other buildings in the Memphis skyline. With the city now crowding the banks next to me, I passed under the pale-green twin arches of the Hernando de Soto Bridge and rowed three-quarters of a mile to the downstream end of Mud Island and rowed into Wolf River Harbor.

The marina there was full of activity. Two cruisers, heading to the Gulf, were taking on hundreds of dollars of fuel. Other boats were heading out to the river to fish. In the marina office I was told all the slips were full because there was a catfish contest going on. A man in a wrinkled button-down fishing shirt and cargo shorts came over, pointed to a black steel dock, and said I could tie up there. When I asked what I owed him, he said, “We don’t charge you guys anything. Only I can’t let you camp here. The city will chase you off.” No problem. I had been planning on getting a hotel for two nights to rest.

In the shade of an awning, it was an oppressive 99 degrees. I walked into the city, checked into a hotel and, in my room high above the city, I turned the air conditioner as low as it went and lay down in a cool, clean bed. On my two days off, I took meandering walks around Memphis.

The view from high ground helps illustrate the size of the tows that ply the Lower Mississippi. This one has just 11 barges; imagine a tow with 30.

Well rested, I set out on the river again and, after rowing for three days, I beached LITTLE JOY on a bend in the river 121 miles from Memphis. The current was racing by, so I kept a hand on the bow line to keep the boat from being pulled off the shore and swept downstream. There was a tow a quarter mile away downriver. Tows on the Lower Mississippi are not restricted in size by locks, and I saw a few with more than 30 barges, covering an area greater than three-and-a-half football fields. I couldn’t tell if this tow was moving, but I didn’t want to take the risk of having my boat ashore if it passed by, leaving me to contend with its wake. I decided not to wait, and shoved off and let the current take me.

Whenever I pulled LITTLE JOY ashore near the navigation channel, I had to keep an eye out for vessel traffic. This tow was churning upriver and dragging a large wake, so I’d have to tend to my boat before the wake reached shore. Only when I pulled her on the beach or found a protected place to leave her could I turn my back on LITTLE JOY.

Another tow of six barges appeared farther downstream, churning toward me. It was too late for me to stop. The first tow I’d seen was parked with the tug’s props turning, pushing a lead barge into the bank to hold the tow fast; I waved my hat, hoping the pilot would see me and would stay put as I rowed by. The tow bound upriver was drawing near. I just kept LITTLE JOY’s bow pointed downriver and hugged close to the parked tow and flew by in the narrow channel, buffeted by the passing tow’s wake.

In the next 2 miles, on a long, straight stretch of the river, I counted 13 tows parked at an angle as if on an old-fashioned Main Street, their bows pushed into the banks of both sides. I didn’t know what to make of it and, unsure what to do, I went right down the middle of the river.

Two long blasts of a horn made me turn to look over the bow. A small tow was coming upriver and, even though I was out of the channel, I guessed he was letting me know he was coming. It was an Army Corps of Engineers barge loaded with a crane and construction equipment. A second one soon followed. It was the last moving towboat I saw for the rest of the day. I don’t know what happened to cause the commercial traffic to halt, but I took advantage of it and rowed until sunset, covering 60 miles in 12-1/2  hours on the river.

Several cruise ships passed me on the river, some more than once. This stern-wheeler, AMERICAN QUEEN, launched in 1995 with a length of 418’, may be the longest river steamboat ever built. She came in the night up the Yazoo River to stop at Vicksburg.

When I arrived at Vicksburg, Mississippi, I had to row one-and-a-half miles upstream along a tributary, the Yazoo River, to get to town. Vicksburg used to be on the Mississippi, but on April 26, 1876, the river cut across a peninsula on the Louisiana side, and left Vicksburg high and dry. It was land-bound for 27 years; in 1903 a diversion canal rerouted the Yazoo River to run by the city’s landing and reestablished Vicksburg as a Mississippi River port.

I spent two nights in Vicksburg and had no place safe to leave the boat, so I pulled LITTLE JOY out of the water and left her at this very busy boat ramp on the Yazoo River. In the morning I was surprised to find AMERICAN QUEEN, with its 222 staterooms, dropping off passengers for tours of the town.

My row from Memphis to Vicksburg covered 300 miles and took seven days, seven gallons of drinking water, two gallons of iced tea, and was without a single town visit. I stayed two nights at a hotel next to the boat ramp to take a break, do laundry, buy supplies, and pay a visit to the Civil War battlefield park.

These bridges at Vicksburg are two of the 130 bridges, both auto and railroad, that span the Mississippi. The view here is upstream as I’m leaving town. Beneath the central spans, at right, is a sprawling casino/hotel complex. The town of Vicksburg is in the distance at left. Bridges were fewer and farther apart the farther south I traveled.

 

Back underway, I dunked my hat and neck buff in the river and put them back on. The cold water soaked my shoulders and back. Even though it was October, the weather was sweltering. I had been on the river 23 days and had not seen a drop of rain nor a day when the temperature did not reach 90 degrees.

A 2″-long dragonfly landed on the thwart in front of me. Its multifaceted iridescent eyes and electric blue and green body glowed on the muted earth tones of the wood. Its wings, all but invisible save for their black veins, blurred suddenly and the dragonfly took off. Moments later another took its place.

Herons and cormorants gathered on the beaches and in the trees. A flock of cranes flew high above me, their long necks extended ahead and their legs trailing behind with toes pointed. As I approached a wooded, mid-river island with a sandy beach, I jumped in my seat when an Asian carp, easily 2’ long, jumped over my port oar, bounced off the top of it, and came down with a splash. The Asian carp, an invasive species, always jumped at my approach in the shallows.

Standing on the bank of the island, I bathed with a jug of cold river water. While it was not muddy and appeared clean, I used it carefully. I knew from my pre-trip research that the Mississippi is the second most polluted river in the United States. The cooling effect of the bath didn’t last long. After I set up my tent I was once again dripping with sweat, and lay down to sleep, waiting for the sun to set and the barely perceptible cool of the damp river air.

In Baton Rouge, I pulled LITTLE JOY on this beach where she was just a speck behind the USS KIDD, a 376’ destroyer. I only stayed a couple of hours before heading out for the most dangerous part of the trip—Baton Rouge to New Orleans—where I’d have to make my way through heavy commercial vessel traffic.

Baton Rouge, Louisiana, lay only a half mile away, but I could not get there. I was on the wrong side of the river and as I waited to cross, tow after tow churned up and down the main channel of the river. I stopped 75 yards upriver of a string of anchored barges and waited for my chance. The black steel bows loomed over me and I thought it would be scary if they started moving. A deckhand came walking down the length of barges. “Hey,” he said casually, “could you move out of the way?” Without replying I scooted quickly off to the side where I could see smoke and the ripples of heat rising from the towboat behind the barges. “Attention in the rowboat,” said a voice over a PA speaker. “Are you alone?” I looked up and nodded my head but I could not see anything behind the reflective glass on the bridge. “I thought I saw two of you,” the booming voice said. This time I stood up and raised one arm over my head to indicate I was indeed alone. The Captain must have understood because the engines revved to a high whine and the tow moved out into the channel. I crossed right behind and stopped in Baton Rouge for a couple of hours.

There were several ship anchorages like this one below Baton Rouge. I would look at the ships for an anchor chain or exhaust from the stack. I could pass by anchored ships in relative safety, sometimes even close enough to touch them, but I stayed well clear of ships with their engines running, whether they were underway or not.

The 105-mile stretch between Baton Rouge and New Orleans is one continuous deepwater port and one of the busiest in the world. The barge captains call this stretch Suicide Alley because of the amount of traffic.

For the 11 hours and 47 miles that followed leaving Baton Rouge, I was puckered up tight, dodging barges, shuttle boats, tugboats, piers, and docks. The ship anchorage was something new to me: large ocean-going cargo ships were anchored in line out in the river. I passed by them peacefully, but I stayed alert for the many fast shuttle boats bringing supplies or crews back and forth.

I took this self-portrait to commemorate a 60-mile day. I wasted no time setting up my camp on the sandbar so I could crawl into my tent to rest.

 

As I rowed downriver I spotted a large pipe stretched halfway across the river to a three-story-tall barge. It was a dredging operation. As I approached, a horn made three long blasts. My pucker got tighter. Was that for me? A fast boat from the Army Corps came out and instructed me to pass by near the bank and then took off in a blur.

I camped behind a barge anchorage with towboats shuttling barges back and forth all night to a noisy, dusty loading pier right next to me. I didn’t care. It was safe and I hadn’t seen a better place to camp all day.

I repeated the same scenario the next day but found a nicer beach for camping on the west bank at the end of a barge anchorage just above the city of New Orleans.

I enjoyed camping on the many sandbars on the Lower Mississippi. I made this camp far from the shore on what little high ground there was. I was unsure if the river would rise during the night and cover the sandbar.

I was up before daybreak and ready to go. Barges passed by as they had all night. I waited and ate Pop-Tarts until sunrise, when I’d have a better chance to see and be seen.

The sun was up as I passed under the Hale Boggs Bridge, a cable-stayed span over the half-mile width of the river. There would be no stopping; I wanted to get past New Orleans by the end of the day.

I reached the Huey Long Bridge, the first New Orleans landmark, at 11 a.m. I crossed the river there from right to left, holding my breath as I rowed as hard as I could, slipping in between the tows going up and down the river. At noon I reached Butterfly Riverview Park on the east side of the city. People walking the footpath along the river were enjoying their Saturday, looking out over the river and at me. I waved. Two long blasts of a horn deafened me. A barge, which I thought was anchored, was now moving along the bank. It honked at me even though I was all the way over near the shore. It passed me just as I was right in front of a group of 10 people, now gathered by the sound of the horn, to watch me get run over. I gave them a friendly wave.

Five miles downriver from the park, with the Crescent City Connection bridges right in front of me and downtown New Orleans crowds on the left bank, I had to wait under the bridges for a few minutes as the stern-wheel steamboat NATCHEZ made a U-turn right in front of me. I was next to the river cruise ship AMERICAN HARMONY and saw a uniformed officer out on a balcony. “You guys passed me four times in the past two weeks!” I said to him. “Yep,” was his only reply.

 

I made my way slowly past the New Orleans downtown riverfront. Most of it is set on pilings 15′ above the river, and I couldn’t see anything except the high-rise hotels and people leaning on the rail above. I rowed close to the pilings, and some people looking down at me waved, some took pics, and some just ignored me. I passed by the NATCHEZ, now tied up to the pier, as its steam-whistle calliope was playing “New York, New York.” After I rowed around Algiers Point on the right bank, the wind picked up and I put New Orleans behind me. I pushed on another 13 miles and made camp on a sandy, willow-covered bank right next to the 81-mile river marker.

It rained on and off for the last two days of the voyage. I stopped here at a small hidden public boat ramp for a brief rest and to reunite with my wife. Over the last 60 miles of the river’s course to the Gulf of Mexico the banks were either stone levees or marsh or mud with few protected places to stop.

 

The first rain of the trip arrived the next morning along with strong winds and I only made 31 miles before I stopped and camped in a small grove of trees on a muddy bank.

It was pitch black as I stared out at the river in the wee hours of the morning, debating whether to go or not. My wife, Xiaole, had flown in to New Orleans the night before and would meet me in Venice, just 40 miles downriver and the last community on the river accessible by road. I had to finish today. I pushed LITTLE JOY off the mud and got aboard. As I rowed close to the bank, I looked over my shoulder much more than usual since I couldn’t see obstacles in the river any farther than 100 yards ahead. Shortly after my start, at Pointe à la Hache, a rural riverside neighborhood, I stopped just upstream of the ferry dock and waited for a ferry, loaded with a half-dozen cars, to leave for its half-mile crossing of the river. It was 5:30 a.m. when I scooted by.

With 15 miles to go to the finish I set out between storms. I was exhausted by this point and made the last few miles only on the adrenaline generated by the excitement of finishing.

The blue-gray wall of a storm was coming at me from the east, and flashes of lightning pushed back the dark. I stayed right next to the left bank and took refuge from the driving rain and the frequent lightning under some small trees.

When the rain eased, I crossed the river to shave off some distance as I approached a blind bend in the river. I only needed 15 minutes to cross, but I could not see up or down the river far enough to see oceangoing cruise ships and giant container ships. They were passing about every half hour and moving fast so I kept a close watch on the river. I crossed the river several times that day without incident.

Later that morning, a second storm rolled over me bringing thunder, lightning, and high winds. On the river, the thunder seemed much louder than on land and it was so close that I could feel it in my chest.

The rain continued on and off through the afternoon as I approached the take-out in the town of Venice. “David!” I heard Xiaole’s voice over the wind. She was standing by the edge of the river at a small, nearly hidden boat ramp. It was the first time I’d seen her in a month and in her orange raincoat she was looking as beautiful as ever. I rowed ashore and got out and kissed her briefly. I was exhausted from the wind and the rain and the waves and, with 13 miles still left to row and unsure if I could reach Venice, I’d save a long hug for the finish.

The rain stopped and I set back out, but immediately the wind picked up and the waves battered the boat as a third storm from the east rolled in, the fiercest yet. I found a protective cove behind a jetty and held on tight to a willow bush. I turned my back to the rain and waited.

 

With just a few more miles left to row, I was exultant at seeing Xiaole on the riverbank.

As the storm passed, patches of blue sky shone through. It was only 3 o’clock as I set out for the last 12 miles. Channel markers counted down the remaining miles. The wind eased and came around from the northeast, helping me along. There were still 5 miles to go. My hands ached, but I rowed hard, without stopping. Now 3 miles. I saw a couple of fishing boats coming upriver from the Gulf heading into the channel that would take them up to Venice. I rowed even harder and stopped only when I reached that channel. Hunched over to catch my breath I heard yelling from the shore. Xiaole was jumping up and down on top of the levee. I stood in the boat, facing her, and raised my arms.

I still had 2 miles to row down the channel to reach the Venice Marina. I rowed at an easy pace as 40′ sport-fishing boats with four outboards passed by, some slowing, some not. I really didn’t care.

At the marina, the manager said, “We never ask you guys for anything.” He gave me a small, out-of-the way slip where I could leave the boat for a few days as I got ready to take LITTLE JOY home. Xiaole found me on the dock, and this time I hugged her tight and held on.

David Hudson is a happy corporate refugee. As a teenager, he spent countless summer days rowing a 10′ aluminum pram around a small New Jersey lake. Later he cruised the Atlantic and Mediterranean atop the deck of a U.S. Naval helicopter carrier. Downsizing since the Navy, he has spent time exploring the rivers and lakes of New Jersey, New York, and Ontario in a canoe. Putting his woodworking skills to a test, he built his 17′ dory, LITTLE JOY, and can be found, along with his wife Xiaole, rowing it up and down the Schuylkill River outside of Philadelphia. 

If you have an interesting story to tell about your adventures with a small boat, please email us a brief outline and a few photos.

A DIY Cart

A few months ago, an iceboat followed me home. At 75 lbs, it’s too heavy to carry, so to get it from the roof rack or trailer to the ice, I needed to make a cart. Iceboaters typically make light, sturdy carts with wheels big enough to take the hard pushing and pulling required to get over the high icy ridges that form on the shore. I thought I could also use the cart to roll my sea kayak down a root-rutted trail to my usual launch.

I started with shopping for wheels. Inflatable tires don’t perform well when it is very cold, so I bought two 14″ plastic wheels, each rated at 50 lbs, with solid tires and roller bearings that would fit a 1/2″ axle. I had some steel tubing that I could use for an axle. It would go under a wood plank, a 24″ by 3 1/2″ piece of 4/4 ash that I had on hand. The cart could be made wider to take larger boats as long as the weight on the wheels is within their load rating.

Photographs by the author

The first arrangement for carrying kayaks used commercial roof-rack cradles. Disassembled, all of the cart parts fit through the kayak hatch seen here.

I used pad-eyes to fasten the axle to the wood—they would be stronger than the other option, eye straps. The pad-eyes were through-bolted to the plank, as I was concerned that wood screws could work loose. I needed spacers on the axle to bear against the pad-eyes and keep the axle centered. I tried using 1/2″ PVC pipe, which was slightly too tight, but 1/2″ copper pipe was just right.

An allowance is needed for washers on the inboard side, between the wheel and the tubing spacers, and on the outboard side, where easily removable spring clips hold the wheels on.

With a foam saddle for a kayak taped to the axle side of the wooden beam, the weight of the wood assures the saddle is always facing up, ready for the kayak.

To accommodate the kayak, I first bolted on a cradle that is part of my roof-rack system. These are a little expensive and I often need mine on the roof rack, so I replaced it with foam V block, taped in place.  The cart is easy to take apart, and all of the pieces even fit through the large oval hatch in the stern of my kayak. Padding slipped over the axle ends keeps them from doing any damage.

I use a webbing strap to hold the kayak on the cart. That works fine on its own for pushing the cart; for pulling, an additional light piece of line hooked over the rear hatch coaming keeps the cart from slipping off.

The rigid wheels may not be as good in soft sand as some of the wide inflatable wheels, but their 14” diameter makes it easy to run over the rough terrain I built it for. For about $50, I had a cart that is the equal of any of the expensive commercial ones and much sturdier than the various do-it-yourself PVC-pipe ones I’ve seen.

Ben Fuller, curator of the Penobscot Marine Museum in Searsport, Maine, has been messing about in small boats for a very long time. He is owned by a dozen or more boats ranging from an International Canoe to a faering.

Editor’s notes

For quite some time, I’ve needed a good cart for my canoe. The first one I made had small wheels that couldn’t manage sand. The second one had a large frame with bicycle wheels and wouldn’t fit in the canoe. The third used a boat fender as a roller and worked great until the pressure of the axle tore a hole in it. When I saw Ben’s cart, I gave it a try and it has worked well.

I made a general-purpose cradle for my cart. The carpet pads are just wrapped around the cradle board and can easily be removed. With the axle located underneath the wooden deck and cradle, the cart needs a kickstand to keep the cradle upright.

 

The kickstand is a flat piece of 1/8″ aluminum secured by a screw to the beveled underside of the crossbeam.

 

The kickstand pivots out of the way and a partially driven screw serves as a stop in case the pivot screw doesn’t provide enough friction.

 

While the cart is wide enough to be placed in the middle of a kayak and take all of its weight,  it could fit only the bow of this skiff (the Bella 10 reviewed in this issue) and take about half of the load.

 

The 14″ wheels don’t get entirely bogged down by dry sand, but they do get slowed down.

 

On damp hard sand, the wheels roll as easily as on pavement.

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You can share your tips and tricks of the trade with other Small Boats Magazine readers by sending us an email.

Screw Pilot Bits

During our build of our Penobscot 14, ST. JACQUES, and the restoration of the 1880s Mississippi River skiff, BARBASHELA, we drilled a lot of pilot and countersink holes for stainless-steel and silicon-bronze wood screws. White oak, southern yellow pine, okoume, and cypress were the targets. These holes can be drilled separately with drill bits and a countersink, but we purchased a set of Fuller bits that combine countersinks with tapered drill bits, and it has saved us many hours of switching bits. There were drill bit shapes for different wood screws, so we set up to compare the Fuller set with pilot bits from Carbide & Diamond and Bosch.

Photographs by the authors

The three pilot bits tested include, from top to bottom, the Carbide & Diamond, the Fuller, and the Bosch.

The Fuller set has bits for #6, #8, #10, and #12 screws. The bit is adjusted to match the length of the screw, and a stop collar can be added to set the countersink’s depth. Matching plug cutters for 3/8″ and 1/2″ countersinks are included. Our set had drill bits with round shanks; other available sets have quick-change hex shanks, which we would highly recommend.

The Carbide & Diamond pilot bits are sold individually and come with hex shanks, countersink depth-adjustment collars, and tapered drill bits. The Bosch pilot bits, sold in a set of four bits for #6, #8, #10, and #12 screws, have hex shanks and the drill bits are not tapered, which may work better for some screws. The drill bit depth is adjustable on the Bosch bit, but there is no collar for depth adjustment for the countersink.

We tested the bits by drilling holes for #6, #8, and #10 silicon-bronze screws with Frearson heads. We simulated planking stock with 1/4” okoume plywood with the screws driven, heads flush, into samples of ash, Douglas-fir, red oak, and locust for one test and, for the other, 1/2” pine with the screw head countersunk 1/4″. We also drove some stainless-steel wood screws and deck screws into samples of pine and oak plywood.

These screws show the grip they had on pilot holes drilled in ash. From left, the Bosch pilot bit has a straight drill and the screw threads fully engage with the wood for a very secure grip but harder driving. The C&D hole is oversized and engaged only the threads at the screw’s tip. The tapered Fuller drill bit engages about half of the threads—the wood screw itself is not tapered.

The Bosch and C&D bits were easy to swap out of the drill with the hex shanks, and the bits stayed secure. The Bosch bits had the smallest holes and, with their straight sides, they had the tightest fit and were the hardest to drive screws into. A few screws sheared mid-shank when I tried to remove them from the red oak and locust. The C&D bit holes were very big, and only one or two of the screw threads cut into the wood at the bottom of the pilot hole. It seemed that the bits were labeled off by at least one screw size. I drilled a hole with a #6 bit and got a good fit for a #8 screw.

The Fuller bits had shallow thread cuts in half of the pilot hole and the rest was shaft clearance, and there was still a tight fit for the screw. The Fuller bits could spin in the drill chuck, and the countersinks could spin on the drill bit periodically if I did not fully tighten the drill chuck and the set screw.

The C&D and Fuller bits both had adjustable counterbore collars that were easy to set, and they made consistent countersink holes with minimum tearout. The Bosch bits had no countersink stop collar, so countersink depth was a guess.

For the most secure fit, I’d use Bosch. The Bosch bits were not as sharp as the others and tended to burn the harder locust and red oak. The C&D bits had hex shanks and nice sharp bits, but the hole diameters were too big for the stated screw sizes. The Fuller boxed set is our all-around favorite; we have put in hundreds, if not thousands, of screws with them. The Fuller bits have the best balance of thread cut and shaft clearance for wood screws that do not have fully threaded shanks.

Audrey and Kent Lewis mess about in the tidal waters of Northwest Florida in their fleet of small boats, and are serial restorers of nautical craft. Their adventures are chronicled at their blog, Small Boat Restoration.

Fuller Countersink Sets are available from The WoodenBoat Store, Jamestown Distributors, and other retailers. Carbide & Diamond bits and Bosch Hex Shank Drill Bits are available from hardware stores, home improvement centers, and online retailers.

Is there a product that might be useful for boatbuilding, cruising, or shore-side camping that you’d like us to review? Please email your suggestions.

Unscrew-Ums

Almost every boatbuilder has had to contend with a broken screw that must be removed. This recently happened to me when my #6 self-drilling Torx screws had set firm while temporarily securing a 6mm panel to a thin Douglas-fir seam batten while the epoxy cured. Fueled by coffee and enthusiasm, I broke seven screw heads off. I should have stopped after the first one and used my soldering iron to heat the screws to loosen the rest, but that moment had passed. The screws were not stainless and their points protruded through the seam batten on the interior of the boat. They had to go.

Photographs by the author

The Unscrew-Um has started work on this screw that has lost its head. Guided by the screw shaft, the Unscrew-Um removes only a minimum of wood to extract the screw.

The conical left-hand-threaded screw-extractors that you might find in a hardware store are designed to bore into the head of a screw that has been damaged by a driver bit and then back it out. These tools can also work on a bolt or a screw with a substantial shank, but not on the thin shank of the #6 screw. For extracting broken screws, as well as those with stripped heads, there’s a tool called the Unscrew-Um.

In the 1980s, Tom Jannke, the Unscrew-Um’s inventor, was a boatbuilder helping to refurbish MAH JONG, an elegant Sparkman & Stephens yawl. The project manager had soberly lectured Tom to “make no mistakes” and set him to removing a teak ceiling. Unfortunately, the screw heads were breaking off and Tom was not allowed to split the teak, remove the screws, and make new strips. Out of necessity, he experimented with bored-out drill rods and split pins, and then inserted them around the screw. They would grip the outside of the screw and he could turn them out. Finding success with these homemade devices, Tom set about perfecting his invention and established his company, T & L Tools.

The Unscrew-Um has a saw-toothed tip to cut into wood and untempered metal and a slotted shaft to pinch and twist the screw.

An Unscrew-Um is a hardened-steel tube with an expansion slot on one side and cutting teeth on the end. Used with a power drill run in reverse, it descends over the broken screw, grips it, and backs it out. The key to success is to use the correct Unscrew-Um for the screw. A sizing chart provides a guide to the 11 different Unscrew-Ums and screw sizes from #2 to #20. The chart indicates how to select the right tool for a screw with a stripped slot, a head broken off, or a shank separated from the threaded end of the screw. The Unscrew-Um’s slot allows it to expand slightly as it descends around the remnants of the screw, locks onto it, and backs it out on its threads. There is little damage to the surrounding wood.

Many cheap multi-material screws now offered in hardware stores are hardened, as I unwittingly found my Torx screws to be. The threads are rolled onto the shank, not cut from it, so they can be equal to or greater than the shank diameter. The sizing chart notes that the Unscrew-Um to use on these screws is two sizes bigger than what is needed for a standard screw. The Unscrew-Um must cut outside of the screw, avoiding contact with the hardened metal, which will dull the tool’s teeth. The Unscrew-Um will slightly expand over the threads until the friction overcomes the grip of the threads, and the screw backs out.

For hardened screws seized in place with epoxy, which was my issue, use an Unscrew-Um large enough to pass completely around the threads of the hardened screw and core it out of the wood, leaving a small clean hole. Using the 1/4″ Unscrew-Um on the #6 Torx screws, I removed the remaining screws in a matter of minutes. The teeth bit right through the wood while the screw shank guided the Unscrew-Um down its length. A small pick pushed the plug from the Unscrew-Um. The ease of removing these screws in this fashion was impressive. A small, clean hole remained, which I filled with thickened epoxy. I was relieved that I did not have to resort to more complicated surgery.

Small boats often require a lot of small screws, whether expensive stainless-steel and bronze permanent fasteners or cheap temporary screws to hold epoxied connections, and sometimes screws strip or break. That’s when the Unscrew-Ums are good partners to have close at hand.

Christophe Matson lives in New Hampshire. At a very young age he disobeyed his father and rowed the neighbor’s Dyer Dhow across the Connecticut River to the strange new lands on the other side. Ever since he has been hooked on the idea that a small boat offers the most freedom. 

Unscrew-Ums  are available individually, at $8, and in sets, starting at $40, directly from the manufacturer, T & L Tools.

Is there a product that might be useful for boatbuilding, cruising, or shore-side camping that you’d like us to review? Please email your suggestions.

Simply Grand

John Leyde built his home on the hillside just above a small lake in Arlington, Washington, so he can’t be faulted for thinking about boats. If you were to visit him, you’d be thinking about boats too, because his long, tree-shadowed driveway will take you past his bow-roof shop and a boat or two before you even get to his front door. And if you were to come by boat, you’d find two rowing skiffs on one side of his dock and an electric launch in a shed on the other side.

Photos by and courtesy of Pat and John Leyde

As work begins, Valor zooms in with a magnifying lens, while River seems a bit less interested and gives in to a yawn, even though it’s almost noon according to the clock on the back wall.

John has been building boats for decades, among them the steam launch E. SCOTT HAMMOND, which he shared with us in 2018. Of course, he already has more boats than he needs, so has to rely on his friends and his family to provide the “necessity” to build another one. A few years ago, John’s friend Gary let slip that he wanted to build a boat, an Adirondack guideboat, and in no time at all John cleared a space in his shop. Then every Tuesday for 16 months, the two got together to build ATNA.

With the wood stove softening winter’s chill, Grampy (in red hat at rear) and grandsons start marking the panel shapes on an extended sheet of 1/4″ plywood.

Last fall, John was getting anxious about winter coming on. He had put his steamboat to bed for the winter and was without a project to carry him through the cold months that he likes to spend puttering in his woodstove-heated shop. His grandsons, 11-year-old River and 9-year-old Valor, came to mind. How could two young boys not want to have a boat of their own? Getting the okay from their parents was easy. They recognized the educational value of the project and the value of spending time with Grampy. The boys just wanted the boat to be able to accommodate their golden doodle, Winston. John’s patient wife, Pat, drove the hardest bargain: If another boat was going to be built on the property, one of the others had to go. Exit one plywood sailing pram.

The assembly of the hull starts with the two bottom panels getting stitched together.

The boys lived less than a half mile across the lake and John envisioned them rowing over to visit, so he looked around for designs for small, easy-to-build rowing boats. Sam Devlin’s Bella 12, the bigger sister of the Bella 10, fit the bill, and John ordered the plans. The boat is available as a kit, but he rightly decided that building from scratch would teach his grandsons more and give them a greater sense of accomplishment, turning a pile of plywood and lumber into a working vessel. He was proven right on the first count as soon as the project got started in late December. Marking the shapes for the bottom, side, and transom pieces on the plywood required working with fractions, a topic they were studying in school.

Unfolding the bottom was a milestone worth celebrating. It’s unclear what Valor’s club hammer and River’s splitting maul have to do with the job at hand.

River and Valor were only available on Saturdays, once their weekends had been freed up by the close of the soccer season, so during the rest of the week John did much of the power-tool work, like cutting out the plywood shapes, for safety’s sake as much as to keep himself happily occupied in his shop.

With spreaders holding the partially stitched hull open, the boys get their first glimpse of something that is beginning to look like a boat.

The trio stitched the pieces together with plastic cable ties instead of wire, assuring the edge tools would stay sharp if segments of stitches remained hiding in the joints. The boys were introduced to working with epoxy when “spot welds” were applied between the cable ties, and again after the ties were removed and the seams were taped with fiberglass.

River, left, and Valor are all smiles as John gets them started on painting, the final stage and their favorite.

 

The string of Saturdays stretched from December and finished in the middle of April. The boys told John that the best part of building the boat was the painting, probably because it didn’t involve fractions or sanding hardened epoxy, and that the best part of the whole project was spending time with Grampy—music to a grandfather’s ears.

On a sunny April day, the Bella 12 and crew emerge from John’s workshop.

The boat was launched on the lake and christened FORTNITE, not because a time span of two weeks had any significance, but because it is the name of a video game that River and Valor enjoy. Neither of the boys had done any rowing to speak of, but they quickly took to it. John can see that given a summer with the boat, they’ll be on their way to becoming adept watermen.

When Valor and River both take to the oars, they can get FORTNITE scooting along.

River and Valor are still occupied with school, continuing their education through the pandemic with a distance-learning program. While they’re doing homework, their father, Michael (John’s son), slips from shore aboard FORTNITE to do a bit of fishing. John also “borrows” his grandsons’ boat to go rowing.

SBM

John and Pat can invoke grandparental privilege and take the skiff out on the lake.

Come next winter, John may have to decide which boat currently in his fleet will have to go. River and Valor, taking after their grandfather, have decided they want to build another boat.

Do you have a boat with an interesting story? Please email us. We’d like to hear about it and share it with other Small Boats Magazine readers.

Puttering Around

Like many of you, I’ve been spending a lot more time at home during the pandemic. I count myself very lucky to have a job that I enjoy and do from home, so for me, life hasn’t been upended as it has been for so many. I also have a basement with the space and tools to keep myself occupied during the recent spate of additional time at home. In the last few months, I’ve been taking on some projects that I’ve been too busy to make time for and some that I’ve just been curious about. The five presented below fit nicely in Webster’s definition of puttering around: “doing small jobs and other things that are not very important.” I don’t really need any of the things that I’ve built lately—what I need is a haircut—so my aim has been to fill the time I’d ordinarily be with my family, friends, and community with projects that provide some relief from the sad and disturbing news that has inundated us all.

Tool Tote

Making a fancier version of Joe’s tool tote didn’t improve upon its usefulness, but the more complex joinery let me spend more time in my shop.

I was intrigued by the tool tote Ben Fuller presents in this issue. I have something similar in my shop that serves the same purpose. I sent a photo of it to Ben and he thought that it was a caulker’s bench.

My old step stool/tool tote has seen decades of action with boatbuilding and home improvements. Like Ben Fuller’s version, it has simple joinery and is just held together with screws, and should last another generation, but I wasn’t going to let the absence of need get in the way of an engaging project.

So, while I didn’t need another tote, Ben’s mention that Joe Liener would have built a fancier version of the tote with rabbeted joints was all I needed to decide to build one. To comply with the Stay Home order from the Washington State governor, I avoided going shopping for lumber by looking around the house for wood I could use.

I cut the finger joints on my tables saw using a sled to hold the workpieces upright. I considered dovetails, but they are a bit too fussy for me and I wanted to keep the project in my comfort zone.

 

I cut the rabbets in the ends and sides with a router and opted to keep the radiused corner rather than chisel it square.

 

I didn’t rabbet the back into the sides, but secured it with pegs and glue.

 

For a tighter fit in the mortises, I kerfed and wedged the tenons—a bit of lily gilding, perhaps. Glue would suffice.

The widest board I found was a 24″ 1×12 pine shelf I had in my shop’s storage room. I cleared everything off of it and repurposed it for the tote’s bottom. I had mahogany scraps for the ends, and a Douglas-fir plank, once a bookshelf in the house I grew up in, for the sides and top. Making a fancier version of the tote suited me just fine. The more time and thought it required, the more time it would fill during the Stay Home order.

 

Viking Chair

This take-apart chair is surprisingly comfortable. A pad on the seat would help for long periods of sitting, but the back feels great. If you’re tending a camp fire or stove and need to reach it, you can lean forward, bringing the chair with you until the back is vertical. The seat takes the weight and your feet keep you stable. The two holes in the back are deep countersinks for the rope handle’s knots.

While scanning the web for other DIY projects I found a lot of sites about a Viking take-apart chair. (The design may actually be of African origin.) This version is made of two 3′ lengths of 2×10 and as simple as a woodworking project can be. One of the planks gets a mortise 11″ from one end and the other gets a 4-3/4″-wide tenon for all but 11″ of its length. I had some left over 8′ 2x10s in the garage and used the one with the fewest knots. It was cupped, so I ran it through the thickness planer to get both faces flat and then sized the mortise to match the reduced thickness.

The chair is so simple that the finished pieces are blank canvases for decorative touches.

 

A rope handle makes it easy to carry the chair and provides a way to hang it up out of the way.

The mortise should have a slightly loose fit to make assembly and disassembly easy. After I finished the chair, I found the two planks awkward to carry so I added a rope handle to the seat back. The tenon slips into the loop and rests its shoulders on it. There’s enough slack in the rope to get a comfortable grip on it. The Viking chair worked out well and we’ll be using it aboard our canal boat.

 

Jigsaw Table

Jig-saw blades rarely stay square to the workpiece, so a guide to keep it from drifting is essential for accurate work. I had initially had the overhead arm fixed in place and intended to make an adjustable hold-down close to the blade, but the simplest arrangement turned out to be making the arm itself adjustable, held by a clamp, to serve as the hold-down. I can reach the saw’s trigger through the opening in the front. The circular hole in the front panel provides a view for changing blades.

One of the projects I’ve been meaning to do for a few years was a jigsaw table with a blade guide. I’d made a jigsaw table once before, little more than a piece of plywood with two holes to screw the jigsaw base to it and another hole for the blade. I liked being able to work small parts with the table, something that a jigsaw can’t do without a table, but I didn’t like the way the blade tended to lean to one side or the other through curved cuts and how the work piece could jump suddenly with the blade’s upstroke. One of the variations I saw on the web had an overhead arm with ball-bearing blade guides. I’m always eager to put ball bearings to use—I have a bunch of them left over from years of roller-blading—so the project interested me.

Two countersunk machine screws hold the jig saw under the table. The the vertical 2×2 supporting the foot of the clamp is screwed to the table side and serves as a guide for the overhead arm.

 

The hardwood block is ipe, cut from a scrap of porch decking. It is very dense and resists heat. The screws are undersized for the holes in the bearings, allowing them to be shifted to contact the blade and hold it square to the table.

The overhead arm has a finger joint, glued and pinned with an air nailer. The two bearings keep the blade vertical, and a piece of ipe, a very dense and durable hardwood, backs it up. The arm is clamped to the table so its height can be adjusted. Set lightly on the workpiece, it serves as a hold-down.

The 4″ jigsaw blades I usually use are too short for the table and guides, but 5-1/4″ blades work and will cut wood up to 1-1/2″ thick. I have three bandsaws and keep a small blade on one of them for small jobs. I didn’t have a pressing need for this jigsaw table, so it fit right in with puttering’s unimportant jobs. I just wanted to see how it worked and I’ve been happy with it so far.

 

Spinnaker

The larger of the two plastic-sheet prototypes I made is still rather small as spinnakers go, but I didn’t make it for catching light winds when I’d be better off rowing. The idea was to sail moderate breezes where I could sail at least at fast as I could row.

When I took my Whitehall out for a row in March, I was musing about having a small sail for the downwind leg of that outing. I’ve never had a proper spinnaker for any of my boats—I occasionally used a nylon tarp with its top end gathered as one—and thought I’d try my hand at making one. I did a search online for a spinnaker pattern suitable for a small boat and found just one that seemed workable. It was part of a page reproduced from an article on spinnakers originally published in Model Yachting Monthly in June 1945. It was about 4′ tall and could be made with three or four vertical panels for a width of 33″ or 44″. I cut four 6mm plastic sheet panels to that pattern and used Gorilla tape to assemble them. It turned out to be much too small for the Whitehall, although it might be the right size for a kayak. It should have occurred to me that a 14′ boat isn’t a size any model sailboat sailor would consider. I scaled the pattern up 150 percent, cut another four plastic panels and taped them together. That seemed to be about the right size for the Whitehall and worked well in a short trial on the Seattle ship canal. I have some spinnaker cloth and in the weeks ahead I’ll sew up the real thing.

 

Rudder Yoke

The Norwegian tiller works great for sailing when I have to be in the aft half of the cockpit to tend to the sheets.

My Caledonia yawl has the Norwegian tiller it was designed with, and the adjustable painter’s pole that serves as its extension allows me to sit almost anywhere I need to be while sailing. But when I’m using the boat under power, I occasionally like to steer from the forward end of the cockpit or from the removable cabin when I have it in place. I had devised a rope-steering system that worked with the Norwegian tiller, but its extension made it awkward and required having the boomkin in place.

The yoke that I made to fit the rudder-head mortise will give me the option to steer from wherever I like. I’ll use it while motoring and take an extension of the deadman’s switch forward with the tiller lines.

A yoke would make for a tidier system that’s easier to set up, so I made a replacement for the tiller arm with a similar tusk tenon and wedge to lock it in place, but extend the tenon as far to port as the tiller-side arm would extend to starboard. The woodworking on that project is done. I just need to varnish the two pieces.

I will keep working with these projects until they are all finished and, along the way, start thinking about new ones. As long as the pandemic has me on a short leash, I’ll stay home as much as possible to keep myself and those around me healthy and look to puttering about to pass the time pleasantly and productively.

Grumman’s 17′ Double-Ender

Audrey’s family always had a canoe either around the house, on top of the car, or splashing down into many lakes and ponds from Texas all the way up to Illinois. That canoe was acquired in the mid-1960s and it is still around 55 years later, often resting on the shoreline of her brother’s pond in Southeast Texas. That canoe is aluminum and a Grumman.

We set out a few years back to find another Grumman 17′ Double-Ender; we knew they were a good size for two to four people and some picnic snacks, and Grumman canoes have a well-deserved reputation for versatility and durability.

Photographs by the Lewis family

The authors’ 17′ Double Ender sports a new paint job, on the outside and aside from the facelift, is as good as new more than 60 years after leaving the factory.

Grumman Aircraft Engineering Corporation was founded in 1929 and manufactured Navy fighter planes during World War II. One of the company vice presidents, William Hoffman, after portaging a heavy wood-and-canvas canoe on a fishing trip, had the idea to make an aluminum canoe that would be 25 to 50 percent lighter. After the war, Grumman branched out into canoes and johnboats, with their first canoes coming out of the aircraft plant in Bethpage, New York. The first canoe produced in 1945 was a 13-footer, and five more models followed by the end of the war. The canoes are made of the same high-strength and quality materials that their famous Navy fighter aircraft and seaplanes were made from, with the same exceptional levels of workmanship. Grumman opened a second plant in Marathon, New York, in the 1950s, dedicated solely to construction of recreational watercraft, and it is still producing boats today.

The same tooling and jigs that were developed for postwar production of the canoes are still in use in Marathon. The canoes are handcrafted and begin with hull halves formed on a cold die press from an aluminum alloy sheet, then heat-hardened to a T-6 temper to increase mechanical strength and reduce the metal’s susceptibility to intergranular corrosion. The halves are joined to an extruded aluminum inner and outer keel, die-formed ribs, gunwales, stem and stern caps with T-6 Alumilite rivets that were specifically designed for the Grumman process. Close rivet spacing ensures maximum strength along the keel and ribs. Templates are used to establish uniform spacing for the rivets. The canoes are still riveted by hand. The inner and outer extruded keels sandwich a neoprene gasket with the hull halves for a watertight seal; flush rivet heads reduce drag. The standard 17′ Double-Ender has a T-shaped keel that helps the canoe track straight and reduces leeway, which we can attest is very helpful on open water. For whitewater use, a flatter keel with a lower 3/8″ profile, is available.

The bow paddler’s seat is shown here. Note the tight spacing of the rivets along the keel.

Our 17’ Double-Ender, built in the mid-1950s, is made from 0.051”-thick aluminum alloy. Grumman also offered a Light Weight model with hull thickness of 0.032″ for canoeists who did a lot of portaging. The Light Weight models had extra ribs to offset the thinner hull material. The standard 17′ Double-Ender weighs 75 lbs and the Light Weight, 60 lbs. The newer Marathon boats have hulls that are 0.060″ thick and, as a result, weigh in at 81 lbs.

We found our latest Double-Ender on Craigslist in 2013. The canoe trailers easily and can be singlehandedly cartopped by raising one end and then the other onto a roof rack. Secure the upside-down canoe over the passenger’s side. This provides better visibility for the driver. The canoe thwarts to be secured to the side of the rack, in addition to two top straps. Straps from the tow shackles down to the bumper are also advisable.

The bow and stern caps have rolled edges that make comfortable handholds when dragging or carrying the canoe. These rolled plates also serve as covers for the flotation compartments, which are filled with closed-cell foam to keep the canoe afloat. There is a small gap around the compartment edge that allows for ventilation and drainage, a great attribute because closed compartments often take in water and retain it. Our 17′ Double-Ender has a rated carrying capacity of five people (weighing a total of up to 750 lbs) and 805 lbs total capacity. The current Marathon canoe capacity, subject to the more stringent requirements established in 1972, is a little lower at 755 lbs total (660 lbs people weight).

The solid extruded T-6 gunwales provide rigidity and are bolt-fastened to the thwarts. The stem caps are also heat-treated for strength, close-riveted with flush rivets to reduce drag below the waterline, as is the outer keelson. The ends also have sealed holes for shackles to take painters.

The 17′ Double-Ender is designed for tandem paddling and trims nicely with two aboard and with a rated capacity of 805 lbs, can carry plenty of camping cargo.

 

Once we slide the canoe down to the water it behaves well, and the wide bottom and full ends offer excellent stability. I can easily get aboard over the side. With the long waterline and keel the Double-Ender tracks straight and makes paddling easy; we have seen up to 3 knots without really trying. The canoe tracks straight until the wind picks up; it will start drifting to leeward when the wind abeam is more than 8 knots or so. With higher winds, trim becomes an issue.

For a solo paddler to get reasonable trim, a good option is to sit backward on the forward thwart and paddle stern first. The new bow is slightly elevated.

A single paddler can then kneel forward of the stern seat or place some form of ballast up front to lower the bow. Another trick for a solo paddler is to row the canoe stern-first from the bow seat to help get the balance closer to amidships. However, a bit of bow-up trim can be helpful to take advantage of a stern breeze. In choppy water the canoe rides dry, and in small following waves never once have we felt that the canoe was in danger of broaching. Our canoe has capsized only once, when Audrey’s father mistimed jumping aboard during a beach launch.

For better trim while paddling solo, kneeling close to the center thwart works well. The bow here is over a trough; in flat water, it would be in contact with the water.

The canoe is well laid out with thoughtfully placed bow and stern seats. The seats are at a good height for the average adult, but the leg room gets a little tight up in the bow. It paddles well with tandem crew. There is a thwart amidships and one farther back which make do as seats for solo paddling.

We have had three adults on board without issue, and the canoe is most at home with an adult in the stern and a junior paddler on the bow seat. With an enormous amount of room for gear, the canoe is a true utility watercraft that can be paddled, sailed, motored, or rowed. Motor brackets and rowing rigs are available from Marathon. With our 24-lb-thrust trolling motor we cruised for an hour, and had a top speed of just under 3 knots. Used sail rigs can be found online—either a 65-sq-ft gunter or a 45-sq-ft lateen—but not currently offered by Marathon.

The canoe’s overall design, construction, and material are outstanding; as a former aviation mechanic, I am impressed with the craftsmanship. Grumman is confident with their craftsmanship also—to the original owner they offer a lifetime guarantee for hull punctures and a five-year warranty against defects in workmanship.

Grumman canoes are virtually maintenance free, save for a periodic freshwater rinse. The manufacturer advises that a good-quality paste wax can be used to maintain the aluminum’s shine. We leave our canoe by the shoreline of our saltwater bay in Florida through most of the year and have seen some expected surface corrosion.

The 17′ Double-Ender is a versatile, stable canoe with enormous capacity for people and cargo, but still easy to paddle and control. The safety features are top-notch, and the canoe is self-righting and unsinkable, features built in even before the imposition of federal requirements. It can fill up with water and still float you to shore. Our canoe, now well over 60 years old, is a testament to the 17′ Double-Ender’s longevity and durability: easy to paddle, comfortable, confidence-inspiring, and we know it won’t let us down.

Kent and Audrey (aka Skipper) Lewis paddle their Grumman canoe around the shorelines of northwest Florida and ponder why canoeing is not as popular today as it was in its heyday in the ’70s and ’80s. They painted shark’s teeth on their canoe, SCOUT, to replicate a paint job that Audrey’s father had done on the family Grumman in the 1960s. They went a step further by incorporating the teeth into a Flying Tigers scheme, as a tribute to the First American Volunteer Group that flew in defense of China, 1941–42. Number 48 was the aircraft assigned to Flying Tigers Triple Ace “Tex” Hill.

Grumman 17′ Double-Ender Particulars

[table]

Length/17′

Beam/36.125″

Depth amidships/13.125″

Outboard/5 hp max.

Capacity/755 lbs max., 655 lbs persons

[/table]

The Grumman 17′ DoubleEnder is manufactured by the Marathon Boat Group and available from selected retailers with a manufacturer’s suggested retail price of $2063.

Is there a boat you’d like to know more about? Have you built one that you think other Small Boats Magazine readers would enjoy? Please email us!

Laughing Gull

The Laughing Gull is a 15′ 9″ gunter-rigged sharpie sloop designed by Arch Davis. Early sharpies were used by oystermen in Long Island Sound in the latter part of the 1800s for sailing shallow waters, including skimming over sandbar shoals to get their hauls quickly to market. They had flat bottoms, single hard chines, and very shallow draft. Ralph Munroe, yacht designer and jack-of-all-trades in Coconut Grove, Florida, further refined the design in the late 19th  and early 20th century. His most notable design was a 28-footer, EGRET.

I began building my Laughing Gull in the summer after my junior year in college. I had admired Arch Davis’s designs since middle school, and called him about building a boat. He sized up my interests and skill level—only birdhouses and bookshelves at that point—and recommended the Laughing Gull. He had designed the boat with young people like me in mind. It would be simple to build, thrilling for a youthful crew hiked out on the rail as the skiff leapt up on a plane downwind, and forgiving when capsized.

I soon had the 110-page building manual and plans in hand. Shortly thereafter, my shipment of marine plywood arrived. Mr. Davis generously made himself available for free phone consultation, but his written instructions were so thorough, I hardly needed to call. Only basic carpentry tools were required. I did not own a tablesaw, so I borrowed one from friends. The only things I did not make myself on the boat were the sails and hardware.

Photographs by Ashley and Casey McMann

The cockpit sole is elevated to create a self-bailing cockpit and a voluminous flotation chamber spanning the entire bottom of the hull. Its perimeter lands just below the middle of the sides.

Construction begins, interestingly, with the cockpit sole. It forms a watertight compartment with the hull bottom and drains unwelcome water through above-the-waterline scuppers. The sole is cut from 1/4″ plywood, and frames are fitted along the sides. Longitudinal stringers with horizontal supports and the stem are then glued and screwed in place to the sole; the bottom is then similarly attached to the stringers. I used red cedar for the stringers, frames, and stem to save weight, but in retrospect Douglas-fir, which was also a recommended option, would have provided better strength.

The 1/2″ plywood transom is attached to the angled ends of the stringers, sole, and hull bottom. The lapstrake sides, cut from 1/4″ plywood, are glued and clamped along their length, and screwed to the frames, transom, and stem. The gunwale is stiffened with a rubrail and sheer clamps, for which I used heart pine. I used Douglas-fir for the spars and pine for the rudder. The daggerboard was initially a composite of pine and cedar, but it fractured after hitting an underwater obstruction. It is now made of an African hardwood. The interior is fitted out with seats and rigging. All surfaces have two coats of epoxy.

In the cockpit, the mainsheet runs to a block in the center, mounted on a small pad of oak. The jibsheets run to cam cleats on the inboard side of the gunnels. There are seats fore and aft with storage beneath.

The center thwart has been left out of this Laughing Gull. Its place would be just aft of the daggerboard trunk supported by the two closely spaced frames.

I did deviate slightly from the plans during construction. Intending to use the boat almost exclusively for sailing, I did not make the oarlock risers because I thought these might make sitting on the rail uncomfortable. I omitted the center bench and rowing footrests to keep the cockpit clear. I added hiking straps for the skipper and one crew. I added hinges to the seats for better access to storage space beneath.

The plans specify a hollow mast but, regrettably, I was too eager to launch to take the time to carve out the insides. My mast is solid and therefore heavier than it would be otherwise.

 

I christened the boat CAROLINA ROSEO after my great-grandmother who emigrated from Italy to New York by herself when she was just 15. The boat has beautiful lines and gets compliments everywhere I go. This is most amusing in Miami, where this little sailing skiff often steals the show from the superyachts.

Quite soon after launching, a friend and I took it on an eight-day camping trip along the north Florida Gulf Coast. When I moved to Coconut Grove, I sailed almost weekly for four years and went on several overnight sailing-camping trips throughout Biscayne Bay, Florida Bay, and the Keys. I now sail out of New Orleans, and my Laughing Gull is more than 10 years old.

The author reports he has “comfortably sailed the Laughing Gull in up to 25 knots off the wind.”

I have sailed the hell out of this boat and send updates to Mr. Davis, often to his chagrin. He frequently reminds me that I sail in conditions the boat is not designed for. That said, I can tell you that my Laughing Gull positively screams downwind in 35 knots of breeze (caught in a squall, somewhat on purpose). It easily makes 12 knots surfing down the Atlantic swell off Miami on a broad reach with 20 knots of wind. I once sailed the 15 miles from Ragged Keys back to Coconut Grove on a broad reach, and averaged 9 knots. The boat is also content ghosting along in inches of water in Florida Bay with her board and rudder up, steering by sails alone.

The Laughing Gull’s light weight (225 lbs) and ample sail area make it sensitive to every variation in the wind. The most remarkable thing about the skiff is how readily it planes on anything between a close reach and a broad reach. At the first sight of whitecaps, it will leap on top of the water and soar.

As speed increases when sailing a beam or broad reach in high winds, a phenomenon curious for a monohull occurs: the windward telltales on the jib gyrate and the main luff flutters. You trim the sails and it happens again. Soon, you find yourself in the paradox of sailing a broad reach with sails trimmed as if on a close reach! Recognizing variations in apparent wind is an important factor in sailing this boat well.

In Miami, I sailed out of the U.S. Sailing Center and so was surrounded by world-class sailors (which I absolutely do not count myself among!) in racing dinghies. On many occasions while returning to the harbor, the Laughing Gull would keep pace with Stars and 420s.

Another testament to its speed: The Barnacle Society of Coconut Grove, Florida, holds an annual classic boat regatta at The Barnacle Historic State Park that was once the home of Ralph Munroe. I entered CAROLINA ROSEO in the race for four years, and won my division in three of them—much more a credit to the design than to my racing skills. The boat is fast!

The Laughing Gull’s gunter rig points quite well but, given its large sail area, adequate weight on board to keep the boat balanced is critical. It is stable on a run with a slight windward heel, cutting a handsome figure wing-on-wing.

A reef is prudent when sailing alone in 15 knots or in 20 knots with crew. I’ve comfortably sailed in up to 25 knots off the wind, but after that things get unwieldy, and I risk ending up in the drink.

There are 70 sq ft of sail in the gunter main and 25 sq ft in the jib. The plans offer a sprit rig with and 82 sq ft main and a cat rig with 83 sq ft.

Recovering following capsize is easy. Best is to hop over the gunwale and recover the boat dry, which I have done successfully on several occasions. When that opportunity has passed, the skiff still comes back up without too much effort. The raised deck makes the boat somewhat tender when swamped, so waiting for the scuppers, which are above the waterline, to do a bit of their work before getting back on board, is wise.

The boat does tend to be a wet ride; quite a bit of spray is kicked up primarily when hitting waves while on a plane. The scuppers also let in some water when heeling.

The Gull is nimble, and easily makes a 180-degree turn in a boat length. With the flat bottom, the boat is a bit tender initially at the dock, but is stable once under sail.

Though tight, the cockpit allows for storage of bare essentials for warm-weather onshore camping for two. On a four-day solo trip from Miami to Big Pine Key (just shy of Key West), I slept on board, tucked away in shallow mangrove coves. I could stand outside the boat to work on things and get situated. It was like sleeping on a canoe. However, as Mr. Davis would point out, the boat is not designed for this kind of use.

I have made several modifications to strengthen the boat for sailing in high winds. The rudder has been a bit of a problem for me over the years. I first broke the gudgeon launching from the beach for the north Gulf Coast trip mentioned above. The rudder caught in the sand and the gudgeon pulled out. The gudgeon was attached with screws, per the plans. I made the repair with through-bolts, and would recommend this approach for maximum strength. I also recommend securing the pintles to the rudderstock with bolts rather than screws.

Sometimes the gaff jaw doesn’t rotate well in a tack, leaving the gaff at an awkward orientation. Wrapping that section of the mast with copper sheathing and using a metal bail to secure the gaff around the mast has been an improvement. A related issue is an occasional crease in the sail, which appears when the peak halyard is not right against the mast, or the gaff is twisted. I think that a slightly greater angle between the gaff and mast would address both the crease and the restricted gaff jaw rotation. Designer Arch Davis notes: “I am aware of the issue of the gaff jaws not rotating easily. I also have copper sheathing where the gaff jaws bear on the mast. Rubbing paraffin wax on the sheathing and jaws helps the jaws rotate more easily. Some time ago I changed the shape of the sail a little, so that the gaff is not so nearly vertical. This has been helpful and the sail should be stretched tightly along the gaff. In any case, it’s certainly good practice to experiment with the attachment point of the peak halyard, and the tension of both halyards. Obviously, they need to be eased or tightened, depending on wind strength.”

To strengthen the gaff and boom jaws for high-wind sailing, I found a metalworker who made two custom aluminum jaws, which have stood up to every condition I’ve thrown at them.

The above issues are the result of heavy use in tough conditions. I mention them here for folks interested in experiencing the thrill of sailing this boat in high winds.

The boat is designed with two rowing stations. The author preferred to keep the cockpit unobstructed by a rowing thwart and rows while seated on the cockpit sole. It works, but is not as effective as having the thwart and foot brace. Note that the transom has two scuppers, which make it self-bailing.

I do have one pair of oarlock sockets which are set directly into the gunwale rather than as blocks added on top. However, since I usually launch where the distance from ramp to open water is not far, a short canoe paddle is more than adequate for auxiliary power to get to the wind. On overnight trips, I do bring a set of oars to get into unfamiliar marinas or tidal creeks. Without the oarlock risers, center bench, and footrests that are specified in the plan, but not installed on my boat, rowing in open water is unsurprisingly unwieldy. For best performance under oars, stick with the design. In spite of my omissions to the rowing arrangements, the skiff is quite speedy when propelled by oars and can easily outpace a kayak.

The Laughing Gull is easily hauled on a johnboat trailer with flat bunks, and its light weight makes it easy to handle at the ramp. It takes me about 45 minutes to rig and launch.

I adore this boat. It is elegant and super fast. The Laughing Gull is perfect for someone young with a taste for adventure or anyone with an appreciation for a beautiful craft. It was a joy to build. Mr. Davis has been a great support, and continues to provide helpful advice. Building the Laughing Gull and sailing it hard remains my proudest accomplishment.

Peter Sawyer is a general surgery resident in New Orleans, Louisiana. He learned to sail when he was 11 years old at Camp Sea Gull, a seafaring summer camp on the North Carolina coast. He has been at it ever since. He thanks Art Ballard, the Miami-based metalworker who made the aluminum jaws.

Laughing Gull Particulars

[table]

Length/15′ 9″

Beam/4′ 5″

Draft, board up/5″

Draft, board down/2′ 9″

Weight/225 lbs

[/table]

Plans for the Laughing Gull include ten 24″ x 36″ sheets of drawings, full size patterns, and an illustrated building manual. are available for $200 from Arch Davis Designs. Pre-cut kits  cost $1,450 and include: stem, transom, frames, bottom and deck panels, topsides planking, plan, and DVD.

Is there a boat you’d like to know more about? Have you built one that you think other Small Boats Magazine readers would enjoy? Please email us!

Comments:

We welcome your comments about this article. If you’d like to include a photo or a video with your comment, please email the file or link.

Credit Notes:

A colleague, Ashley McMann, kindly took some photos for me, which I have uploaded to the Dropbox folder. They are under the Sawyer Sailing folder. Her husband, Casey McMann took the photos in the Casey McMann photos folder. I tried to make named photos for Ashley’s work but it won’t let me do it.

 

The Race to Alaska, Almost

It was 5 a.m. and Thor Belle and I were late. The first beams of light were already slicing through the clouds of a gray Washington morning as the crunch of gravel under our truck tires marked our arrival to the Port Townsend boat launch. When we stepped out of the truck, we heard halyards smacking masts in the adjacent harbor. Just offshore, sailboats tacked back and forth behind the starting line like greyhounds nervous to leap onto the racetrack.

For days, there had been speculation about what the early-June weather would do, and big conditions seemed likely. Most of the teams gathered here for the 2019 Race to Alaska (R2AK) were already on the water, and only a handful of smaller craft like ours were still in the final preparations to launch. The pier next to the Northwest Maritime Center was crowded with spectators and race-tracker junkies who had turned out to support the 50-odd teams of crazies. The race, on paper, is straightforward enough: Navigate a boat without a motor and with no outside support from Port Townsend, Washington, to Ketchikan, Alaska. Simple, right?

Photographs by and courtesy of Thor Belle

The dory, LOOK FAR, was built in 1978 in Anacortes, Washington, by David Jackson of Freya Boatworks. David, now a marine surveyor, says he built the Hammond 16′ Swampscott dory to plans in the Dory Book, but with a few tweaks. Thor, pictured here, found the boat in the bushes down by the Columbia River, where it had been sitting for the last ten years or so, half-heartedly covered and just waiting for some fools to come along and give it a second life. The owner agreed to sell it to Thor for a dollar after hearing a long story about wanting to raise money to help the ocean by restoring an old wooden boat and going on a crazy adventure with it. The hull had two major cracks, one of which had been repaired with chopsticks, dental floss, and spray foam.

Two of our most loyal supporters, Emiliano and Sue, came to see me and Thor off. After a rushed greeting, they ceremoniously circled our Swampscott dory, LOOK FAR, singing blessings and adorning her with feathers and sprigs of cedar. Emiliano had sewn the original sails for LOOK FAR when she was built in 1978 and, as an avid dory lover himself, was fully invested in our success. The Soviet National Anthem, the official starting “gun,” suddenly rang out over the race organizers’ PA system, and the race was on.

As the fleet charged across the starting line, we were still stuffing the space under the dodger tight with dry bags full of food, gear, and tools. When the gear was all stowed, the only living space that remained for us, both 6′ tall, was a ludicrously small 4′ x 4′ section of seats. Before backing the boat off the trailer, we thanked and hugged our small group of loyalists. The long road that had brought us to the boat launch had been full of unforeseen circumstances, among them a recent automobile accident that had cracked our centerboard and dislocated Thor’s shoulder. We were just happy to be at the start.

I stepped into the ocean and felt the chilly water squeeze the dry suit tight around my calves. Pebbles shifted grittily under my feet as I eased the boat into the water and pivoted the bow around for launching. The gleaming amber varnish contrasted with the gray and muted blues of early morning, and the 41-year-old boat’s beauty made me think that it belonged in a museum rather than the R2AK.

 

Roger Siebert

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I steadied the gunwale, which rested only 6″ above the water, while Thor hopped aboard on the opposite side. The boat careened as I made my own entry, betraying the tenderness of its 4-1/2′ beam. Thor tucked himself into the aft rowing station and rowed us away from shore while I set to work raising the mainsail, securing the halyard to the oak cleat at the bottom of the mast. Thor took the helm and pointed the bow into the wind as I raised the jib. The wind caught our sails and as the boat gained way, I crouched beneath the boom and struggled to organize the mess of lines. A cry of “Go Team Funky Dory!” rang out from the pier, and I was shocked to see just how many people were watching us. The slosh of water at my feet snapped my attention immediately back to the boat.

LOOK FAR had been out of the water for weeks while we sanded, varnished, drilled, glued, and puzzled over how to turn a 16’ Swampscott dory built in 1978 into an expedition race boat. Nine months earlier, Thor had found her under a tangle of blackberry bushes by the Columbia River, rotting away from neglect and exposure. Her path to recovery and improvement had continued until the very night before the race as we spliced shrouds by headlamp. Now, as water trickled in through imperceptible and unrepaired cracks in the planks, 1,000 hours of work were being eclipsed by our failure to get the boat in the water early enough to swell up.

Within minutes, the water inside was above the floorboards. On top of the steady trickles coming from below the waterline, every time the boat heeled, water seeped in at the sides through cracks that had formed around the lap rivets. For bailing, we had a gallon milk jug and a small electric bilge pump. Unfortunately, we hadn’t had time to wire the pump and it was in a dry bag stuffed in the bow; the milk jug was our only option. Balancing our weight in tandem, Thor and I alternately leaned in and out of the boat to allow me to reach the bilgewater without swamping us. I hurled jugful after jugful over the side.

We immediately fell even farther behind the fleet. The larger boats quickly disappeared around Point Wilson, soon followed by the smaller craft. A short time after we passed the Point Wilson lighthouse, the lone stand-up paddleboarder passed us by taking advantage of an eddy along the shore. As he went by he shouted out an overly optimistic “See you in Alaska!” Steaming in frustration over our poor speed under sail, we changed course and landed on a boulder-strewn beach near McCurdy Point, just 5 miles from the start. As Thor lifted the rudder off the transom, I hopped out into waist-deep water, grabbed the painter, and threaded the boat between the submerged boulders to a patch of sand. Thor dropped the sails and I set up the rowing stations for tandem rowing. With the boom detached, we lifted the mast out of the center thwart, wrapped it and the boom in the sail, then tucked one end of the bundle under the aft thwart. The rolled-up spars stuck out haphazardly beyond the stern. A quick handful of beef jerky and we launched back into the gentle surf.

One of the greatest advantages of our 16′ boat was the possibility to pull her up on land. Whether that was for boat work, avoiding a questionable anchorage, or just to stretch and feel solid ground, I grew to greatly appreciate the dory’s versatility. It almost made up for its slow hull speed and inability to keep above some wave crests. Almost.

We were not able to row for long. I had dislocated my elbow ten weeks before the race, and Thor had dislocated his shoulder just six weeks before. The wind picked up swiftly and my elbow burned with the effort of pulling the oars to plow LOOK FAR through the chop. Exhausted and in pain, we once again retreated to land, this time through crashing surf to a pebble beach not a quarter mile beyond the previous stop. We hopped into neck-high water and manhandled the dory up onto the beach. We raised the sail rig again and launched back into the waves. After hauling the boat out past the break line, we counterbalanced each other and crawled aboard simultaneously.

I raised the main as Thor went to drop the centerboard; it refused to move. We pushed our fingers and various objects into the hole atop the case to push the board down, but it would not budge. In our haste to pull the boat above the surf, it seemed pebbles had lodged inside the case, firmly jamming the board in place. Defeated, we returned to the pebble beach. It seemed that our months of working on LOOK FAR had produced a boat scarcely capable of a 7-mile journey. We pulled her up as high as we could on the narrow beach, our optimism in the boat seeping out of it as quickly as the water had leaked in.

We took stock of our situation and decided we could not continue in our present state. It was already late afternoon and we had serious problems. We had intended to make it to Dungeness Spit, 10 miles to the west, but this was clearly out of the question. Just 2 miles away, the siren of Protection Island glimmered in the white gold of a bright afternoon sun. While the rest of the race fleet was likely within striking distance of Victoria, we were stuck looking at Protection Island. If we were going to attempt a crossing of the Strait of Juan de Fuca, we would have to wait until tomorrow.

Unable to sail, we set to work repairing things. Thor and I pulled everything out of the boat, removed the top of the centerboard case, and rolled the boat on its side. We used long pieces of driftwood and bits of line to pry the pebbles out of the case one by one. We reassembled the centerboard case, pushed seam compound into the larger cracks to slow the leaking, and set the boat high on the beach for the night. Tasks finished, we rewarded ourselves with a hearty mac-n-cheese dinner and lingered in the beauty of a tangerine sunset. The stars were soon above us and we huddled between driftwood logs in our bivy bags.  Gale-force winds howled around us on the exposed beach and surf crashed just a few yards away.

Our first day in, things didn’t exactly go to plan. Someone once told me: “When everything goes wrong, all you really can control is your attitude and how you handle it.” So here we are taking a selfie and making the most out of our leaking failure of a first day. A selfie for the moms, thumbs down for the boat.

 

We were up at 4 a.m. the following morning. Thor set to work with pliers, a beach pebble, and a butane lighter to wire the bilge pump into the battery box. I prepared coffee and oatmeal for a quick breakfast, and we launched at first light.

Conditions were ideal to start, and our little boat surged quickly out into the Strait of Juan de Fuca for the 25-nautical-mile crossing to Victoria. Our work on the leaking cracks had greatly diminished the flow of water into the boat, and we watched as Protection Island shrank rapidly behind us. We sailed northwest for Vancouver Island as a westerly wind ripped across a powerful spring tide approaching maximum ebb. An hour offshore, lines of whitecapped tidal races pulsed with the pull of the ebb. Spray blew over the dory’s dodger and into our faces. I clipped the race-tracker beacon to my life jacket and Thor clipped an EPIRB to his, our sober acknowledgement of the gravity of the conditions.

Cresting waves were coming at us from several directions, each one capable of swamping us if hit at the wrong angle. The electric bilge pump was working, but it couldn’t keep pace with the water sloshing over the gunwales. I began to bail and kept at it non-stop, easily filling the milk jug with each plunge into the bilge. We treated each wave as a unique obstacle, shifting our weight and easing and tightening sheets. We ran this gauntlet for hours, so singularly concentrated on survival that we were in disbelief when the buildings of Victoria came into view. Slack tide provided us the brief opportunity to drink some water, eat a protein bar, and pee, activities which were not possible during the six-hour crossing.

A mere 1/4 mile from Victoria Harbor, conditions deteriorated in the span of just a few minutes. Winds gusted to 30 knots, and Thor and I hiked out as far as we were able to, cursing our failure to reef. We passed the first channel marker and found ourselves in the path of an outbound ferry, COHO. We tried to tack out of the way, but the jibsheet snagged on a cleat on the mast mid-tack, pitching us sideways. One wave was all it took –water rushed over the side and in seconds we were under. Still sitting in the boat but in chest-high water, my hands shaking, I grabbed the few loose items that were about to float away.  Thor shouted at me to hold on to the sheets.

Astonishingly, as the sinking dory stabilized with the gunwales several inches below the waterline, our mast, boom, and sails remained proud above the water and continued to propel us forward. I looked to Thor in bewilderment as we held on for dear life, the heavy air pulling us out of the path of the COHO and across the harbor entrance into the cruise-ship terminal.

Once inside the sheltered waters of the terminal, we dropped the sails and I hopped into the water, swimming and hauling the boat by the painter over to the 6’-diameter rubber bumpers along the wall. Climbing out onto an algae-coated bumper, I used an oar and my foot to stave off the dory from smacking into the bumper as Thor used our 5-gallon two-handled emergency bathroom bucket to bail. With my weight out of the boat, Thor made good progress. Unfortunately, the bumper was not a friendly place for the dory in the yet choppy waters, and we elected to try anchoring in the terminal instead. Beneath an ironic “Welcome to Victoria” sign, our anchor held and we were able to finish self-rescuing. It took us a good 30 minutes to restore our boat to our standard several gallons of water in the bilge.

With adrenaline wearing off, we stowed the sails, set up the aft rowing station, and proceeded the final nautical mile through the harbor. Our survival was now guaranteed, and the realization sank in that we might actually make the 5 p.m. cutoff; the dock bearing the bell marking the end of Stage 1 of the R2AK came into view with 15 minutes of the allowed time left. Pulling into the dock, we were welcomed with two cans of warm beer and hearty congratulations. Hungry, exhausted, and relieved, Thor and I walked over to the bell, and cracked the beers. Although the skipper conventionally takes the honors, Thor did not stick to tradition. We cheered and rang the bell together to mark our arrival.

The city of Victoria was kind to us. Our fear that our battery and electrical system had been ruined during the swamping proved unfounded and the Canadian Coast Guard returned our dry bag of safety gear which had been found floating in the harbor. During our rest day, friends from Team Sail Like a Girl helped us get supplies to modify our snotter and reefing system and install a boom vang. With our gear and projects strewn across the dock, racers, race fans, journalists, and the general public stopped by to pepper us with questions and show support. Most seemed as surprised as we were that we had made it across in time.

Our work took us late into the evening and ultimately just the two of us remained on the docks. Katherine, a journalist covering the race, generously offered us the use of the pullout couch in her hotel room. Happy to have one final night of comfortable sleep, we walked the deserted streets of Victoria to her hotel at 1 a.m., our way illuminated by thousands of city lights. Once in bed at the hotel, I savored the crisp sheets and soft pillow, trying to burn the sensation into my memory to recall in the days to come.

At noon the next day, Thor and I stood sweating in our dry suits as the bell went off signaling the Le Mans start of the roughly 700-mile-long second leg of the race to Alaska. We were going to be slower on the water than almost all of the other teams, and there was no sense in fighting it, so we walked rather than ran to our boat. As underdogs, racing for a participation award seemed as much as LOOK FAR and our injured bodies could expect. Once outside of the harbor, the rough waters to the south that we had battled over the two previous days were now flat as a pancake all the way back to the Olympic Peninsula, where the sun was reflecting off the snowy peaks.

Pictured here is LOOK FAR’s version of motorsailing and our sail displaying the many lovely people and businesses who supported us and made the journey possible. We received incredible community support and would not have been able to even get on the water without the help of others. The R2AK pulls together an extraordinary community of individuals who are passionate about the environment and the spirit of adventure.

We commenced “motorsailing.” Thor held the boom away from my head while I rowed. I did a one-hour stint and then we switched. We only made 2 or 3 knots with this technique, but dropping the sailing rig seemed risky given the cumulus clouds to the south. Two hours later, we were sailing downwind at 5 knots along the Strait of Georgia under clouded skies. I happily watched the last islands of familiar land fall away behind us.

That night, we tucked into a small bay off Prevost Island, a more than hospitable place to spend our first night sleeping aboard. We stacked dry bags on the floorboards, followed by sleeping pads and bivy bags stuffed with mummy bags—there was just enough room for two. Exhaustion and the calm waters lapping lightly against the hull pushed out any misgivings I’d had about sleeping in a boat with only 6” of freeboard.

Pushed gently along by a southerly up the south side of Galiano Island, we passed beneath the bows of tankers on anchor in Nanaimo (at right on the horizon). While in their presence we debated the trade-offs of globalization and the conflict of industry and nature. Confronted by the beauty of the Inside Passage, it’s difficult to feel moved to take the side of industry, and we were eager to put distance between us and the larger vessels.

As we rowed north toward Nanaimo, industry pressed in along the shore where I had expected we’d find wilderness. Towering above our dory, oil tankers at anchor were steel giants intruding on the soft-edged beauty of the Gulf Islands. Log booms lined the shoreline for miles and houses occupied the remaining waterfront.

 

Squeezing in among the fishing boats of Port Nanaimo, we left LOOK FAR to restock on provisions. Stripping off our dry suits was liberating, and in the hot sun we indulged in a pint of Häagen Dazs each before resuming our slog north. It’s the small rewards that keep you focused in an endurance race, and few things are more motivating to Thor and me than a pint of ice cream.

Our search for wilderness continued. When we pushed through the seething boils of a dying flood tide in Seymour Narrows and settled into the glacial views from Plumper Bay, it seemed we had finally found it. Eagles swooped down to catch fish in the dying twilight, and we began arranging the boat for an evening on anchor. Out in Discovery Passage, seven cruise ships invaded our quiet wilderness with blasts of their horns and large clouds of smoke, parading through the narrow tidal gate at Seymour, one right after the other. Left in a cloud of diesel exhaust, the dying light refracted gold through the remaining haze and I couldn’t help but feel ashamed by what civilization has done to these waters.

Sleeping in the dory at anchor was surprisingly comfortable, but most certainly an exercise in trust. I could drop a hand over the edge and touch the water without putting my wrist below the gunwales. Combine that with wave action and being zipped into a mummy bag that’s stuffed inside a bivy sack, and stress dreams inevitably disturbed my slumber. Thor, on the other hand, appeared unfazed and snored his way through most nights on anchor.

In Discovery Passage, the morning flood tide ripped through the mile-wide channel, forcing us to row into the back eddies with our oar blades a mere 1’ away from the barnacle-encrusted granite cliffs. We craned our heads over our shoulders, keeping watch for lurking boulders in the dark water. Sea lions and a solitary minke whale passed us on our way, and the sun kept us warm and smiling despite slow progress north up the passage to Johnstone Strait.

As we rounded the corner into the strait and began to head west, the afternoon turn of the tide arrived with a series of strong gusts of wind. Thor was taking a light snooze and I shook him awake to the rapid change in conditions.

“Dry suits on,” I said. “Something is about to go down out here.”

Within five minutes, what had been a glassy-smooth sea was seething in whitecaps. With no time to reef and the wind too strong to pause, we were vulnerable. We rode a single tack north across Johnstone to the only sheltered beach in sight. By the time we reached the lee of the headland protecting the beach, the water inside the boat was just two planks below the gunwale.

We landed and while I emptied out water and lashed our supplies in, Thor put a double reef in the main. We were determined to make miles and headed back out. Rounding back into Johnstone, the full force of the wind heeled us over immediately and we resumed bailing steadily. The current had strengthened, forming messy patches of standing waves and large whirlpools. Driftwood logs spun in place as the wakes of freighters headed south ricocheted off each other.

Johnstone Strait is full of tiny, secluded, charming coves. In many spots, the sandy bottoms and good sunlight can almost fool you into thinking you’re in the Caribbean. Until you stick your hand in the water. Ocean temperature aside, these bays made excellent spots for a quick snack and a moment to appreciate our progress through the ever-changing landscape. We were moving just slow enough to observe the subtle changes in geology, wildlife, and climate as we headed north.

Occupied more by bailing than by sailing, we decided to make for the only sign of safety, an unnervingly short little fingernail of a beach. With no other option, we were forced to gamble that the high tide wouldn’t flood the beach we’d have to land on. We unloaded all of our gear and pulled the boat up as high as possible, the bow nosed into the forest and tied off. We pitched our bivies on the forest floor. There were piles of bear scat not 20′ away. Spooned around our only can of bear mace, I slept fitfully.

After an adrenaline- pumping day in Queen Charlotte Strait and a wavy approach to the beach, we emptied LOOK FAR and pulled her high up onto the logs to spend the night. We were lucky to find a plentiful supply of dry wood and used my hammocking tarp to keep us dry and warm through most of the rainy night. In the dark, with rain pelting down on the tarp above, I wondered how many souls had spent a night on this unnamed beach in a cove with an entrance just wide enough for a boat our size.

 

When I awoke to the shadowy light of dawn, the trees were heaving in the wind, and Johnstone Strait remained too dangerous to sail or row. I was secretly happy for a guilt-free excuse to make some much-needed repairs during the day and enjoy a full night’s rest.

We left the beach at sunrise on the second day and made our way up the Strait with the sea state still on the edge of precarious. Around 10 in the morning, the winds again peaked and forced us to pull off at Sayward, a once vibrant logging town that’s now a sleepy settlement with only a few hundred residents.

At first glance, it appeared to be a ghost town. There were trucks and RVs parked next to the community pier, but not a soul was to be seen. The wind howling, it seemed eerily deserted. It felt good to stretch my legs and we headed toward the pier where we found a small gift shop which wouldn’t open until 11 a.m. Next door was a place marked “Al’s Room.” It was evidently designed for people like us, wayward souls with no shelter in need of a warm, quiet space. Its doors never locked and anyone was welcome to enjoy its microwave oven and selection of steamy romance novels. What luxury!

At 11, a bubbly woman stuck her head in the door. Sue, the gift-shop manager and mayor’s wife, informed us we were welcome to stay in Al’s Room for as long as we needed. After spending the day watching the water and hoping for a break in wind—which never came—she convinced us to join her family for dinner at her house. Sitting around the table, the luxury of a cold beer and a home-cooked meal made it easy to forget how slow a race we were running.

Johnstone Strait was a particularly trying part of our journey. For days on end, as the tidal currents of up to 5 knots switched directions in the late morning, opposing northwest winds gusting up to 35 would kick up and make forward progress in the dory impossible. We spent many hours on land watching the whitecaps froth and listening to the winds howl through the trees around us, as clouds blew over the snowcapped peaks in the distance. Forced to remain ashore while other larger craft such as this seiner headed north weathered the storm, we were grateful for the enthralling views.

At first light we left Sayward and resumed our slog up the Strait. It took several more days of dancing on and off the water to make it out of the erratic conditions of Johnstone. By this point, we began to see R2AK boats that had already finished the race and were heading back home from Ketchikan. It became apparent that we would be knocked out of the race by the Grim Sweeper, a delightfully named sweep boat and “rolling disqualifier” for those who don’t reach Ketchikan before it.

After a 16-hour day of rowing, we stretched out our aching bodies on the docks of Port McNeil and evaluated our position. We were not yet halfway to Ketchikan and about to enter unbroken wilderness, but our bodies were failing. The ache in my elbow had transformed into ominous pangs of acute pain that would radiate up my arm while I was rowing. Thor was struggling with his shoulder and needed to take longer breaks from rowing more frequently.

There wasn’t much choice in the matter—we had to withdraw from the race. We sent word out for Thor’s girlfriend to meet us with a trailer in Bella Bella. Bella Bella wasn’t quite Alaska but it was the section of British Columbia coastline that we were most excited to see. We had come too far and worked too hard to call it quits on Vancouver Island at Port Hardy. This left us with two challenges remaining: navigating Queen Charlotte Strait and rounding Cape Caution.

Queen Charlotte Strait is a dangerous area. The swell of the Pacific Ocean rolls in to meet the powerful tidal surges of Johnstone Strait and the outflow of several glacier-fed rivers. The confluence of the waters and the wind can be tame at times or lethal. The advice from the locals was to hug Vancouver Island until we can safely cross to God’s Pocket, an aptly named island chain of exceptional beauty. We’d spend the night there and wake up before first light; if there is any wind, we don’t go. If it’s clear, we row like hell. Conditions are known to deteriorate rapidly over the course of a day, making rounding Cape Caution risky. Even large boats take the Cape seriously.

Sailing in flat water is a rare treat along the Inside Passage and was truly a wonderful experience in LOOK FAR. No water came in over the sides, and Thor and I weren’t forced to bump into each other as we tried to balance the boat. Our momentum wasn’t swallowed by every wave trough, and the laps of the planks happily displaced the small wavelets in its path. These conditions made Thor and me smile from ear to ear whenever we came across them.

We entered the sheltered area of the Sound by midafternoon, happily sailing past Port Hardy, and aiming for God’s Pocket. God, it turned out, had other plans for us than the safety of his pocket. Dark clouds appeared to the west, menacing us with a sound that most resembled a freight train approaching.

“Is that the wind?” Thor asked in disbelief.

“I think we need to turn around,” I responded.

We did, and less than a minute later the choice was validated as the right one while we hurtled back toward Port Hardy, taking on water at an unsustainable rate. We wouldn’t make the town so we instead tucked into the bay at its edge, a small cove host to an off-grid fishing lodge.

Prior to the R2AK, I had never really seen a log boom up close and personal. Rowing up next to one, Thor was eager to climb out and take a picture. A tanker wake passed by not a moment after this photo, forcing Thor to make a leap back into the boat as I quickly rowed us out from the impact zone with the logs. There were many moments of near calamity on our journey, and this was an early reminder to always keep our wits about us.

As we tacked back and forth along the entrance to the cove, a man in the interior dragged logs erratically by motorboat to create a barrier. No communication was made despite our obvious distress.

After ten minutes, the man finally shouted out “Y’all screwed up or what?”

The humor was not lost on us. We yelled back, “We’ve been better!”

“Well, you better come land. I’m Dave and this is my lodge.”

He escorted us in between the logs and instructed us to land on his dock. It hadn’t taken him long to evaluate our situation. To the motoring fisherman, our journey was reckless and bordered on absurd. He gave us each an apple, a cup of coffee, and a floor to sleep on inside a small unfinished cabin that had a roof but no windows. Dave entertained us with tales of humpbacks burping up seagulls and orcas cornering pods of dolphin in his bay. He was unpolished and proud, generous, and strangely charming. His stories were hilarious and the following morning, as we departed for Cape Caution, he sent us off with some frozen salmon for the rough day ahead.

We sailed north through two glimmering island chains and at the opening of Queen Charlotte Strait we encountered the Pacific swell. It gently lifted and dropped us several yards, bringing Cape Caution in and out of view. By the time we reached the exposed headland, intensifying afternoon squalls were chunking up the water. There are very few hospitable beaches near the Cape, and the swell makes a surf landing and launching dangerous. We were forced to sail 2 nautical miles back away from the cape before finding a bay with enough protection from the swell to attempt a beach landing. When we came ashore we spotted fresh wolf and bear paw prints below the high-tide line; the patter of rain spurred us to action. Under a tarp supported by driftwood, we set our bivies on the wet sand and built a large fire. We kept it alive until morning to deter the predators from coming too close.

The rough conditions persisted the next morning, but we elected to go anyway. Explosive waves around the Cape made it safer for us to sail miles out to sea, coming about only when we were positive the port tack would clear the point. Our two-man balancing and bailing act kept us afloat as we endured the open ocean slapping us around. North of the cape, spray blew up around us from a series of hidden rocks and ledges. Not daring to stop even to eat, we pushed on until sunset. The golden rays of another day gone by ushered us into the protective cedar-draped shores of Milbrook Cove, 10 miles north of the Cape. We were happy to have the company of throngs of bald eagles and a sea otter happily hunting in the kelp beds.

It took us three more days of continuous rowing to reach the village of Bella Bella. The tidal exchanges were large and each low tide exposed a rich world of color. Magenta and ochre sea stars and crimson sea urchins dotted the yellow rocks, vying for space in the intertidal zone. Despite the bone spur I could feel growing on my elbow, my brain began playing tricks on me, challenging my decision to stop and encouraging me to ignore the pain. Who needs a left arm after all?

 

When we were within sight of Bella Bella, everything inside of me was fighting our logical, safe choice to withdraw from the race. But for better or worse, it had already been decided, as the wheels were literally in motion to bring us home. Our loved ones with a truck and trailer were headed up Vancouver Island at that very moment. We approached the public dock and tied up among the fishing vessels.

Without needing to do any work on the boat and our contact in Bella Bella busy until the evening, we took our free moment and sought out a consolation prize of cold beer. Thirty minutes and two tallboys later, Thor and I were seated on a concrete slab adorned in graffiti, gazing out on the harbor.

Thor and I had sought out the Race to Alaska as a venue to share our passion for the ocean and boats with kindred spirits and raise money for Pacific Wild, a nonprofit dedicated to pushing for wildlife protection and environmental rights in British Columbia. For me, visiting their headquarters in Bella Bella was a personal victory despite the failure to finish the race. The race structure had brought my ego into the forefront: pushing myself both physically and mentally. Failure freed me from that and returned my focus to the ocean, to its many lessons and gifts, to peace and gratitude for my experience. Our journey to Alaska, for now, was finished.

Pax Templeton was born in 1992 and grew up exploring the woods and beaches of Maine and the desert of New Mexico. For the last several years, he has lived seasonally between Utah winters and Washington summers, kayak guiding, skiing, and commercial fishing. Always up for an adventure, Pax has a deep love and appreciation for the ocean and the ability to go by boat where no roads lead. He became exposed to the world of sailboats through his friendship with Thor and learned most of what he knows regarding their operation, upkeep, and repair from him. The R2AK was a steep learning curve and bestowed tremendous respect for the Port Townsend and R2AK community, wooden boat builders, the sheer power and beauty of the ocean, and the capabilities of a 16′ Swampscott dory.

Thor Belle had a boat well before a car and grew up poking around tidepools in Maine and spending as much time as possible in, on, and around the Atlantic Ocean. Thor is happiest when it’s cold out. He has adventured all over the world and has many years of experience on the open ocean delivering sailboats in the North Atlantic, teaching environmental education and big-boat sailing, and working for commercial sail charter businesses. He firmly believes in boats as a way to connect people to their environment and hopes to devote his life to doing just that.

If you have an interesting story to tell about your adventures with a small boat, please email us a brief outline and a few photos.

Joe’s Tool Tote

189A few years ago, I needed to take some hand woodworking tools along to a boatbuilding project. My tools live on shelves in the cellar or in tool bags. My tool bags weren’t big enough to carry everything; I needed a tool tote that could carry handsaws, long chisels, and bar clamps. Most of the totes that I had seen were too small, and their joiner work was well beyond my skill level.

Then I remembered one of Joe Liener’s totes. A master builder, Joe ran the Philadelphia Naval Yard’s small-boat shop before its conversion to fiberglass work. He had a complete shop in his basement, which included his massive tool chest, big enough that it took two to carry or steal it. From it, he’d pull the tools needed to do a day’s job and load them into one of his totes. One of them had two features that I remembered well and have not seen on totes now common: You could use it as a low sawhorse, a step stool to reach things overhead, and a seat when working underneath a boat or stopping for lunch. It also had a wide board for the top, offset, with a handle hole cut in the center. The box is long enough to take handsaws; they get stowed under the top. Smaller tools go on the other side, where the access is unhampered.

Ben Fuller

The pillars separate the saws from other tools and support the top when it is used as a step or a stool.

Joe’s totes would have had much nicer joinery than anything I could come up with, built of carefully selected materials. I built out of what I had handy, so it would be butt joints, glue and screws, with no planing or finishing. Four mortise-and-tenon joints are needed for weight-bearing pillars.

Ben Fuller

The tool tote can be built quickly with hand tools and assembled simply with screws and glue.

I had a nice 1×10 (nominal) pine board which made the ends and the bottom, and a 1×6 board for the sides and the top. I made the ends 11-1/4″ tall for an overall height of 12″. The bottom is 32″ long and the top is 33 1/2″. The pillars that support the top and separate the saws from the other tools are made from 1×4. I kept the construction of the tote simple, something that could be done with just handsaws and a chisel. If you have a better-equipped shop than I do, you might do a simple box joint or a dovetail joint between the ends and the bottom. (I’m pretty sure that Joe would have hidden the end-grain—that would have been neater. With a wider bottom and ends you could cut rabbets to set the sides in and have their end-grain covered.)

Christopher Cunningham, Editor

The tote can also be as fancy as you like. Joe most likely would have kept dovetail or finger joints simple and covered end grain with rabbeted joints. This box is just 24″ long.

Everything was fit dry. Then the bottom, ends, pillars, and top were glued together using bar clamps. The sides go on in a second gluing operation.

My 1×10 provides an interior width of 9-1/4″, and a length of 32″, which is ample room for a 2′ level, a handsaw, and some quick-release bar clamps. I’ve kept my tote open so I can use it for different tools for different projects. For painting jobs, the plain interior accommodates several quarts of paint, thinner, brushes, and brush-cleaning cans.

Making your own version of Joe Liener’s tool tote could be a good project for passing the time during social distancing. You can make it simple, as I did, or make a nicer one with dividers to separate tools and racks for small stuff like pencils and small chisels.

Ben Fuller, curator of the Penobscot Marine Museum in Searsport, Maine, has been messing about in small boats for a very long time. He is owned by a dozen or more boats ranging from an International Canoe to a faering.

You can share your tips and tricks of the trade with other Small Boats Magazine readers by sending us an email.

Verksted Apron

The apron I’ve had in my shop for as long as I can remember isn’t good for much. It’s made of denim and has a single flat chest pocket, a neck strap, a waist strap, and “Zabar’s” written across the front. I usually put it on only before I do some painting or gluing and I’m too lazy to change into my work clothes. My low opinion of aprons for woodworking changed when the Verksted apron I’d ordered from Leah Kefgen at Best Coast Canvas (BCC) arrived in the mail. Even before I put it to use, I liked the look and feel of the waxed 24-oz canvas, which is dyed oak brown and neatly sewn with a very heavy-duty thread.

If tying knots behind your back isn’t in your skill set, the brass trigger snap is a useful feature. The weight of the apron and tools is taken by the shoulders, much better than by the back of the neck.

The soft rope shoulder ties are finished with wall-and-crown knots in the front and connected with a double sheet bend to the waist ties, which are fastened at the back with an eye splice and a brass trigger snap. These are all familiar nautical elements, by design, evidently, as the BCC web site notes that the apron was “originally designed for shipwrights and woodworkers.”

All photographs by the author

The apron made a noticeable difference in the projects I’ve done while wearing it. Having my combination square, safety glasses, center punch, pencil, and measuring tape on me saved time and allowed me to work without the annoying interruptions caused by stray tools.

There are ten pockets on the apron. The flat pocket at the top is divided into four compartments: one that fits a pair of glasses, and three I use for pencils and a spring-loaded center punch. The shortest of those three is 3″ deep, so oft-sharpened pencils nearing the end of their useful life won’t get buried in the pocket. The pencil spaces accommodate carpenter’s pencils as well as common round or hexagonal pencils. The fabric is stiff enough to keep them from slipping out accidentally.

Safety glasses, a center punch, and pencils occupy the top pocket. The tape measure spends almost all it’s time clipped to the apron, even when the tape is pulled out. The pilot drill and the driver bit are held by magnets I attached to the apron.

I have a 12′ measuring tape clipped to the bias binding to the left of the top pocket. The tape feeds out from the bottom so I pull it out for most jobs without unclipping the housing from the apron. On the other side of the pocket I added some magnets to hold driver and drill bits.

The middle row of pockets is sewn flat on the apron and 4-3/4″ deep. The two pockets on the sides are 2-1/2″ wide; the adjacent pockets are 5-1/2″ wide. The three pockets in the middle are 1-1/2″ wide. The regular occupants of this row are my calipers and notepad.

The Verksted apron has 16 separate places for tools and two loops for hammers. Even with only a half dozen spots occupied, the apron earns its keep.

The bottom row of packets is 6″ deep and has three 5-1/4″ wide pleated pockets flanked by two 2-3/4″ flat pockets. There are loops for hammers copper riveted over the side pockets. The pleated pockets can be filled to suit the job and hold fastenings or tools like palm planes and large tape measures. I keep a combination square in the flat pocket on the right, and a utility knife in the pocket on the left. To keep the knife from sinking too deep to get a hold of it, I shaped a wooden plug to fit in the bottom of the pocket.

I bought the long version of the apron; it extends 8″ below the pockets and covers me just about to my kneecaps. The short version ends with the bottom of the pockets.

I’ve worn the Verksted apron to do a bit of gluing with Titebond III and got a few drips on it, but the dried glue could be picked off the waxed canvas. I’ve seen what epoxy does to a good pair of pants, so I’ll let Zabar’s handle that mess and spare the Verksted that indignity.

When I first started wearing the Verksted apron, it took a while to break some old habits. I’d catch myself scanning the workbench for my pencil or combination square, unused to the idea that I didn’t need to look. Soon enough I could get to the tools on the vest by touch alone and, with less time wasted searching, my work went noticeably faster.

I think of the Verksted apron as my workshop PFD.  I have a lot of tools and machinery crowded into a one-car garage—it can be a hostile environment that tries my patience every time it swallows up tools and pencils as surely as if they’ve been dropped overboard. The apron keeps my enthusiasm afloat and keeps the tools I need on me.

Christopher Cunningham is the editor of Small Boats Magazine.

The Verksted apron is handmade and sold by Best Coast Canvas. The long version, featured here, is priced at $179, the short at $165. There is a version sized for children. The aprons are individually made to order; allow 4 to 6 weeks between placing an order and shipping.

Is there a product that might be useful for boatbuilding, cruising, or shore-side camping that you’d like us to review? Please email your suggestions.

A 3″ Bevel Gauge

Bevel gauges are handy tools when building boats; they can be used to measure, mark, and transfer angles from one work surface to another. They can also be used to directly set accurate blade angles on cutting tools, versus transferring measurements from a larger bevel to a protractor and then to a saw’s bevel gauge. We used a 9″ sliding bevel gauge when building our Penobscot 14 and while restoring an 1880s Mississippi River skiff, but it was too big to take angles in small spaces, made an awkward fit in a pocket, and kept getting left in a variety of hiding places. A few years ago, I began looking for a smaller, handier bevel gauge, and found the aptly named 3-inch Bevel Gauge.

Photographs by the author

The gauge lies nearly flat, so taking and marking angles can be done more accurately than they can with a common sliding bevel gauge.

The gauge is made of brass strips that are 1/16″ thick and 1/2″ wide, and has angled points at the ends. For safety’s sake, the points are not sharp, and the edges are softened to be kind to hands and workpieces. The large aluminum screw is easy to adjust and set the right amount of friction between the blades. The screw’s low profile ensures that it does not snag inside a pocket. The ends of the blades at the screw are evenly rounded and their pointed ends line up accurately. The bevel gauge has a nice weight to it, indicative of a well-made tool and, most importantly for me, it slips easily in and out of a pocket.

Getting the angle for the bevel at the end of this boat’s thwart requires a gauge that can fit between the chine stringers.

The small gauge is simple to use; the tightness of the blades can be adjusted to slip smoothly to a setting and then hold it. The blades can also rotate 360 degrees, an advantage over sliding bevel gauges that can’t take small angles without having the blade extend beyond the pivot. The short 3″ blades allow the tool to be placed in small places where larger bevels can’t fit, and take more accurate angles where a curved surface is involved. Settings can be taken from the boat and quickly transferred to the workpiece. The gauge is thin, just 1/8″, so it is better suited for picking up angles from a lofting than is a traditional sliding bevel with a thick wooden body, which elevates the blade above the lines. And the bright brass makes the gauge easy to see when the bevel is placed in a dark area of the boat.

The 3-Inch Bevel Gauge is useful, simple, small, portable, and reasonably priced. I’ll hang on to mine and give them as gifts to my boatbuilding friends.

Kent Lewis repurposes wood into boats under the watchful eye of his wife, Audrey, commodore of their Small Boat Armada. They are designing a 16′ diamond-bottomed catboat, based on personal histories of Pascagoula, Mississippi, sailors who raced them in the 1950s.

The 3-Inch Bevel Gauge is available from The WoodenBoat Store for $14.95.

Is there a product that might be useful for boatbuilding, cruising, or shore-side camping that you’d like us to review? Please email your suggestions.

A Kid-Built Curragh

Catlin Gabel is an independent day school with a 67-acre campus on the wooded outskirts of Portland, Oregon. The school promises its students “Experiential Learning” and Ric Fry, the Lower School Woodshop teacher, delivers on that promise with hands-on boatbuilding for kids as young as 7 years old.

Ric himself got an early start on woodworking. When he was 10, his family moved to a small farm near Toronto and he had to build sheds for the cows he was charged with raising. In his teens he made strip-built canoes for paddling the lakes in the region. When he began his teaching career in New York City it was only natural that he would take grade-schoolers boating on the Hudson River to teach them about marine biology.

While teaching at Catlin Gabel, he has introduced boatbuilding to students from second to fifth grade in woodshop classes, after-school programs, and off-campus workshops, held in conjunction with RiversWest Small Craft Center. In past projects, he has guided young students through building Salt Bay Skiffs, Amphora Skiffs, and a skin-on-frame canoe.

With his most recent projects at the school, Ric added a new dimension to experiential learning: building boats with materials harvested from the land. To get off to a running start, he called on Steve Carrigg, who builds skin-on-frame boats in Tigard, a Portland suburb. Steve’s specialty is working with the slender new branches of hazelnut trees to make coracles and curraghs. The Willamette River valley south Portland has an abundance of the trees in nut-producing orchards as well as bushes growing in open spaces.

Photography by and courtesy of Ric Fry

Steve Carrigg, a Portland area boatbuilder who specializes in the use of hazelnut withies, brought one of his coracles to show the second graders what they’ll be building.

The trees need frequent pruning, a job that’s best done in winter when the trees are dormant, so in February of 2018, Ric arranged with one of the orchardists for a class field trip to cut and collect the straight green withies that sprout from the trees.

The building of the coracle and curragh began with harvesting shoots from a hazelnut grove that’s a short drive from school.

Ric and his volunteer students spent a couple of hours collecting about 120 withies, all about 10′ long. They would need to season for a few weeks, because the wood will shrink as it dries and create a loose boat if used too soon. After the withies dry, they will remain limber for months.

The boatbuilding with the hazel pieces began with a coracle project for second-graders. The class took over a bit of the campus lawn for their building site and “planted” about three dozen withies in the ground. More withies, woven in and out of the uprights, formed the coracle’s gunwale. Then the uprights are bent over in pairs, forming a latticework that gets lashed together. The canvas covering was waterproofed with Rust-Oleum paint.

Tethered to shore, two student builders get a feel for the coracle. Paddling a coracle requires a sculling stroke that takes some training and practice.

 

Curragh

In 2019, Ric took on a more ambitious project, a curragh, with his fourth and fifth graders. The frame of their version of the traditional Irish rowing boat, built without plans, would use the withies for the frames and stringers with Oregon white oak for the double gunwales, stem, and keel.

The Oregon white-oak gunwales for the curragh were steamed, then bent around a plywood form.

The forward ends of the gunwale longitudinals needed to be coaxed into curves; the green oak, steamed in a PVC pipe, took their shapes around a plywood form. The stanchions between the parallel gunwale pieces had rounded tenons, shaped with scroll saws and rasps, to fit the holes the kids drilled in the gunwales with a brace and auger bit.

 

Teacher Ric Fry and student builders celebrate the completion of the gunwale assembly.

The withy frames, with their bark on and still quite flexible, were bent under the keel and fit in holes in the lower gunwale pieces. The pairs were shaped by eye, lashed together, and trimmed.

The flexible ribs get shaped by eye; the more points of view, the better.

 

Most of the ribs are made in pairs, doubling up across the bottom where the resulting flattened curves give the hull its proper shape.

 

Finishing the framing was another milestone in the curragh build. Stringers, skin, and coating remain to be done.

 

The students did good work skinning the curragh, drawing it tight to eliminate almost all of the puckers. The application of a bit of heat would finish the job.

The students stretched 12-oz ballistic nylon over the completed framework and stapled it to the upper gunwales. Summer vacation left completing the curragh up to Ric and RiversWest member John Ost. They stitched the fabric seams at the stem and stern and waterproofed the skin with a two-part polyurethane with a bit of pigment.

The curragh was finished when school was out of session, so its sea trials were conducted without the students who had built it.

 

With John Ost at the oars, the curragh put on a good turn of speed during an outing on the Willamette River a few miles downstream from downtown Portland.

The curragh and coracle will join Catlin Gabel’s growing fleet of small boats, as much a part of the Experiential Learning program on the water as the boats yet to be built in the school’s woodshop.

Do you have a boat with an interesting story? Please email us. We’d like to hear about it and share it with other Small Boats Magazine readers.

Social Distancing

Here in the state of Washington, our governor declared a state of emergency in response to the spread of the COVID-19 disease and imposed a Stay Home—Stay Healthy order. There are four “essential activities” for which we may leave the safety and isolation of home, and the last of them is: “Engaging in outdoor exercise activities, such as walking, hiking, running or biking, but only if appropriate social distancing practices are used.” Rowing has long been one of my normal forms of exercise and it’s certainly a very effective method of achieving the social distancing we’re all now called upon to practice. When I decided to take a break from sitting at my desk working on this issue’s deadline, I rowed my 14′ New York Whitehall along the shore of Puget Sound.

With a bit of kit aboard , the Whitehall is ready for rowing as well as taking a break at anchor.

The ramp I use on the north end of Seattle is adjacent to a popular city beach; the park has been open, but its parking lot has been closed because of the governor’s order. Beachgoers have been parking in the lot by the ramp, a lot reserved for cars with boat trailers. When I arrived with my boat in tow, the place was crowded with trailerless cars; there was just one parking space left. I quickly got the Whitehall into the water, secured it to the dock, and backed the trailer into the open spot. As required, I paid my $12 launch fee at the automated kiosk and placed the permit on my dash. I’m sure it was the only permit in the whole parking lot.

There was a southerly blowing at 21 knots, as measured by the weather station at West Point, a peninsula with its western extremity 2 miles to the southwest of the ramp. I could see a line of whitecaps parading north along the shipping lanes and a lot of chop closer to shore, so I rowed south inside the breakwater of the Shilshole Marina. A glaucous-winged seagull flew over the ridge of pale-gray broken rock, came to a full stop in midair, and with wings outstretched and immobile, rode the wind straight down to a landing, as if lowered by a crane. On a rock farther along on the breakwater, a pair of gulls were already settled and nestled right next to one another, their beaks pressed into their sugar-white breasts. Then a memento mori, a rusted steel sculpture of a human skeleton with its back to the wind, hands resting on a sword planted in the crest of the breakwater. This familiar piece of public art struck me now as more sobering than camp.

I had protection from the waves for the 2/3-mile length of the marina but the breakwater funneled the wind parallel to it and made the rowing hard work. When the Whitehall nosed out beyond the end of the breakwater into open water, I had the waves to contend with too, as well as an ebb-strengthened current flowing out of the ship canal. It was slow going and I watched marks on shore to make sure I was still making headway.

I set up my galley on the center thwart. The boulder on the beach off the port bow, one of two glacial erratics here, was surrounded by water when I arrived. I was at anchor in the middle of a 9-1/2′ ebb and the water level dropped quickly.

I had worked up a sweat by the time I slipped into the lee of West Point’s tall, steep north side. The air and water there were not completely still as I’d hoped; there was enough wind hooking around the point to dishevel the water and push the Whitehall upstream against the current that was bending the fronds of seaweed to the west. I rowed along the shore and dropped the anchor in a fathom of water between two 10′-tall glacial erratic boulders that were then showing little more than their turtle-back tops. As I settled into the boat, I got chilled by the wind cutting through my damp pile jacket. I pulled on my cagoule and quickly warmed up.

My first attempts at making johnnycakes weren’t pretty, but the ragged results sure were warming and tasty. I didn’t bring maple syrup, but a bit of butter was good enough. The tea is echinacea, my go-to drink for immune support during a flu season.

For a late-morning snack I’d brought some johnnycake batter I’d mixed up at home. Small Boats contributor Evelyn Ansel, who works for the Herreshoff Marine Museum, had mentioned johnnycakes in a recent email to me about the museum’s Code Flag Lima Project. It’s a blog that offers people some interesting resources while the museum is locked down, and includes recipes for johnnycake, a lifelong favorite of the Herreshoff brothers. During our Stay Home—Stay Healthy isolation, Rachel has been spending more time at home and using the opportunity to try new recipes and inspired me to do the same. Johnnycakes, as simple as they are, seemed like a good experiment in onboard cuisine.

There was enough wind at my anchorage to blow the hat off my head. Fortunately the current was running against the wind and brought it back to me. The cagoule, with a little help from double-chocolate cookies I’d baked the day before, kept me warm.

During the lockdown, Rachel has also been reading a lot of books, a good way to pass the time, so I for my stint in the boat brought my bookabout my favorite artist, Andrea del Sarto. She has also been connecting to her old friends. This inspired me, as I sat anchored, to call Dale, one of my oldest and closest friends, who now lives in New York City. The city, he said, is eerily quiet and he and his circle of friends, all staying in their apartments as much as possible and following the current medical advice, are still in good health in a city hit hard by the coronavirus.

To keep the bow into the wind, I tied the painter into the middle of the anchor rode and then tied the slack tail end of the rode to the gunwale. I didn’t have to crawl forward to get to the painter when it was time to leave, a good thing because I had to leave in a hurry when the boat hit bottom.

I stayed a bit too long at anchor. I’d been reading when I heard and felt the Whitehall knock against a rock. When I looked over the side, the boat was floating in less than a foot of water and the two erratics were fully exposed and part of the beach. I double-poled with the oars to deeper water, retrieved the anchor, and set to rowing.

Out of the lee, I had the wind and current both in my favor and quickly reached the entrance to the marina. Behind the breakwater there was plenty of wind, so I sat in the stern with an oar for steering and let the wind catch the bow and pull me back to the ramp at about 2 knots.

To take advantage of the wind, I sat in the stern right up against the transom. That lifted the bow high to better catch the breeze.

For now, the launch ramp is still open and I can use it to go rowing for my exercise as long as I get a place to park the trailer. During the Stay Home order, I can’t in good conscience take my larger boats out under power or sail; they can be rowed but I can’t argue that I’d do that for exercise. The fishing season has been suspended and the fisherfolk, almost all of them powerboaters, are abiding by the closure. That has eliminated crowds of cars with boats and trailers at the parking lot, but the space has been completely filled up by beachgoers, so I suspect that the ramp and the lot may soon be closed in the best interests of us all. If that happens, I’ll anchor myself in the lee of my home’s four walls and ride out the storm calling friends, reading books, and cooking johnnycakes.

Carolinian Carolina Dory

Small boats have been a part of my life from a very early age; over the years I’ve owned kayaks, canoes, and several powerboats. I had often thought of building my own small boat but never had the time or confidence to do so. I did not have much experience as a woodworker and no experience at all working with epoxy or fiberglass. In spite of these limitations, I felt a strong urge to build a small powerboat, something between 16′ and 18′, with room for four, and easy to trailer and launch on my own. A lot of our fishing is in shallow water, so I was leaning toward a flat-bottomed hull, one that would lend itself to rowing at times.

I came across Spira International’s website on a random internet search. Intrigued by some of the designs, I was happily surprised that the boats could be built using construction-grade lumber. The Carolinian Carolina Dory seemed to have the qualities I was looking for. Designer Jeff Spira notes: “The design was taken from the Grand Banks Dories after the advent of power. The built-in rocker hull common to a Grand Banks dory was replaced with a flat bottom which would allow the boat to plane under power. These boats, primarily used for fishing in the inland and near shore waters of the Carolinas, did not require a lot of horsepower to move along at a good clip.”

Bill Smeaton

The Carolinian Carolina Dory from the design firm Spira International is based on the shape of the traditional Grand Banks dory—but updated for outboard power and construction with lumberyard materials. With most of the Spira designs, the interior arrangements are left up to the builder. In the author’s boat, he sits on a starboard seat to take the helm while underway. The battery for the motor, kept under the port bench, provides some balancing weight.

I ordered the plans in electronic format. They included six easy-to-follow pages detailing framing measurements, chine-log and sheer-plank assembly, transom assembly, and bow specifications. The plans package included a bill of materials, schedule of fastenings, and an illustrated e-book about the construction of the Carolinian. A second e-book, the Illustrated Guide to Building a Spira International Ply-On-Frame Boat, has instructions covering wood selection, fastenings, scarf joints, epoxy, and fiberglass.

The only power tools I used in the construction were a circular saw and orbital sander. All of the lumber was of construction grade—marked “SPF” for spruce, pine, fir. It’s most often spruce, which keeps the boat light. For the plywood, the plans called for 1/2″ exterior construction plywood. I was considering finishing the interior bright with spar varnish, so I paid a bit extra for plywood with an A-grade face, without the football patches found with B-grade. All joints were glued and screwed as instructed in the plans, using stainless-steel screws to secure all frame joints and the attachment of plywood to the frames. All screws were countersunk and sealed with epoxy. I deviated from the plans and used Gorilla construction adhesive instead of epoxy on all frame joints and the transom frame. It made the construction much simpler because it required no mixing. I also used the adhesive on the chine-log and sheer-plank scarf joints. The Gorilla adhesive held well and none of those joints failed when bending those longitudinals. [Editor’s note: Gorilla Glue is rated as “Waterproof, Passes ANSI/HPVA Type I.” This polyurethane adhesive first came on the market in 1999, and it’s not clear yet how it holds up over time or during prolonged immersion. Marine epoxies have proven reliability for use in boats.]

Laurie Smeaton

The flat bottom gives the boat a very shallow draft, just under 5″, with two aboard.

The frames are constructed with 2x4s using a jig set up on a sheet of plywood. The transom is framed with 2x4s with a piece of 2×8 at the motor mount, and its 1/2″ plywood face is glued and screwed in place. A straight strongback supports the seven frames, the transom, and the stem—which is cut from a 2×8. Joined to these pieces are a 2×6 keelson and the 1×2 chines and the sheer clamps. When the framework is finished, 1/2″ plywood is bent around the sides and the shape traced along the sheer clamp and chines. It takes three pieces to cover a side from stem to stern; they’re joined with butt plates that are attached with glue and screws while the side panels are in place on the framework. The 1/2″ plywood bottom goes on last, its shape traced along the side panels. Rubrails of 1×3 strengthen the sheer.

Among the elements I added that were not included in the plans were an oak breasthook installed beneath the plywood foredeck and a 1×3 oak keel running the full length of the bottom. The breasthook provides additional strength to the bow for lying at anchor and loading the boat onto the trailer; the keel improves tracking for motoring at slow speeds and rowing.

The plans called for the entire boat to be sheathed in 6-oz fiberglass cloth set in epoxy with a second layer added to the bottom for boats that may be beached. I chose to use 7.5-oz cloth with layers doubled up at all of the seams.

Laurie Smeaton

Outfitting the dory for rowing is, like the interior layout, a personal choice.

As with all Spira designs, finishing the interior is a personal choice. I chose a split seat in the stern to allow for operating the boat from a standing position, which is sometimes required when running slowly through the inshore waters of Florida’s Gulf Coast where we spend time in the winter. I installed a rowing bench amidships and left the bow open for a folding deck chair which can be stowed when fishing. I used white cedar for the seats and floorboards and finished it with an oil-based semigloss spar varnish.

My boat will not be in the water for long durations, and with the exception of our time in Florida, will spend all of its time in fresh water. I painted the exterior with commercial-grade oil-based rust-inhibiting paint. Applied with a foam roller, it went on very nicely with five coats on the bottom and three coats on the sides and transom.

I completed the Carolinian project, including making 9 1/2′ oars, in 350 hours.  The boat trailers very well; for its maiden voyage we towed it 1,200 miles from Ontario to Florida.

Laurie Smeaton

With a 20-hp outboard, this Carolinian dory can hit 28 mph.

 

The boat has performed extremely well, meeting and even exceeding many of my expectations. Powered by a 20-hp Mercury ELPT (Electric Start, Power Trim) with 20″ shaft, it comes up on plane quickly, has a top speed of 28 mph, and cruises comfortably in choppy water at 15 mph. With two occupants aboard, the boat draws less than 5″, and the power trim diminishes the draft to allow for navigation in very skinny water; the power trim also keeps the bow down when going fast. I have installed the full-sized 40-lb marine battery beneath the port stern seat, and this is balanced quite nicely with the operator on the starboard side. Under full power the hard chine causes the boat to respond very quickly to the tiller; my first time experiencing this caught me a little off guard, but it was easy to adjust to. Trimming up the bow helps to lessen this quick response, which is another benefit of a power-trim motor.

Laurie Smeaton

An outboard motor equipped with power tilt can adjust the boat’s trim. Raising the bow smooths the dory’s response to turns.

I added oarlocks because I thought they were a must for a dory. The Carolinian tracks well while being rowed, and while I row mostly for the pleasure of it, the boat has a satisfying speed under oars.

The hull is stable. I can stand on the gunwale and not have any sensation that the boat is about to tip. My wife and I have moved to the same side of the boat to land fish without feeling the stability has been compromised.

I especially enjoy the Carolinian at 15 mph, listening to the sounds of waves running along the wooden hull of this beautiful boat. I have named the boat the JACQUES-YVES after my childhood hero, the marine conservationist Jacques Yves Cousteau. It was fitting that on her maiden voyage, two dolphins swam with us for at least a quarter mile. JACQUES-YVES promises to provide many hours of enjoyment to come.

Bill Smeaton is retired and living in the village of Beachville in southwestern Ontario. He started his career as a commercial diver, followed by a 32-year career with a large electrical transmission and distribution utility. He and his wife Laurie have two sons and four grandsons. They are avid fly fishers and enjoy spending many hours on lakes and streams throughout Canada and the United States.

Carolinian Carolina Dory Particulars

[table]

LOA/17′ 7.5″

Beam/6′ 6.8″

Draft/5″

Hull weight/650 lbs

Maximum displacement/2,500 lbs

Maximum outboard, 20″, remote/75 hp

Maximum outboard, 15″, tiller/30 hp

[/table]

Update: Jeff Spira passed away unexpectedly in the spring of 2022. His website is no longer operating and it is presumed that his boat plans are no longer available.

Is there a boat you’d like to know more about? Have you built one that you think other Small Boats Magazine readers would enjoy? Please email us!

Vermont Dory

My first encounter with the Adirondack Guideboat Company (AGB) was at an art fair during a summer visit to Vermont. Coming from the Midwest, I’d never seen or heard of a guideboat; their cedar 15-footer was the most beautiful boat I’d ever seen. My wife and I bought one of AGB’s navy-blue Kelvar guideboats as a “retirement present” and for 12 years I rowed it on lakes and streams and rivers throughout the Indiana countryside.

We moved to Vermont, and as time passed and the AGB catalogs kept appearing, I was drawn to the company’s newest boat in their line of rowing craft, the Vermont Dory, a 14′ flat-bottomed double-ender. One day, giving in to longing rather than need, I drove to AGB’s North Ferrisburgh shop to check it out. In their lobby sat a magnificent Vermont Dory, with spruce-green sides, cherry gunwales and decks, woven rush seats, and furniture-quality 7′ cherry oars with wonderful grain-swirls in the blade ends. I bought it on the spot and rowed it that day. When I pole-pushed off from the shore, the Vermont Dory softly drifted into a lengthy glide while I slid the brass oar pins into the oarlocks. Then, with the first reach-and-pull on the oars, the Vermont Dory went out into the river quickly, quietly, effortlessly, and straight. I blissfully made a nearly two-hour maiden voyage.

Photographs courtesy of Adirondacks Guideboats

The Vermont Dory is a 14′ double-ender based on Adirondack guideboats dating to the 1800s. The bottom of the hull has a flat to keep it upright when beached. The wide, low chines contribute to the boat’s reassuring stability.

The Vermont Dory was first developed by AGB in 2004 to build upon the abilities of the original guideboats that had been in use in the Northeast since the 1800s. As the “pickup trucks of the Adirondacks,” they were used for hunting, fishing, and hauling in areas where there were no roads. They were light enough to drag or portage overland, stable on lakes subject to heavy winds and waves, agile in rivers and streams, and capable of carrying two people and a week’s worth of gear. The Vermont Dory was recently modified with a wider beam (44″) and a broader flat bottom (30″) to be more stable, and to have more carrying capacity—up to 700 lbs.

The seat backs are hinged and can fold forward or back. Leather straps keep them in a comfortable position when in use.

Each boat built at AGB is a one-off undertaking, hand-crafted by brothers Ian and Justin Martin, who together have over 35 years in the boatbuilding trade. The Kevlar hulls are reinforced with select cherry gunwales, with ends capped by a cherry deck. At each end is a flotation compartment, so the boats won’t sink if swamped. The frames for the seats are shaped from cherry, and the backs are made of a pre-woven material simulating old cane seats. The hull bottom and ends are reinforced with functional heavy-duty abrasion-resistant Kevlar skid plates; I know from experience that sand, gravel, or oyster bars won’t cut it.

Although there is just one pair of oars shown here, two foot braces are secured to the floorboards for tandem rowing.

The oarlocks are the type originally used on Adirondack guideboats, with pins through the loom of the oar. The pins hold the blades vertically, preventing feathering, and keep the oars secure if the rower needs to let go of the handles quickly. There are three rowing stations: one in the center for a single rower and one at either end for rowing tandem or with a single passenger. (The rower can sit at either end of the Vermont Dory, with the passenger at the opposite end, and the rower’s end becomes the bow.) With the Vermont Dory’s high carrying capacity, a person can row from the center station with passengers in each end. Passengers are accommodated in cherry seats that can be moved forward or aft, for comfort, trim, or both. The seats are comfortable for long-distance rowing, or just sitting and having lunch on the water. All of the seats have backrests supported by leather straps with brass buckles so seats can be adjusted to a comfortable angle or lowered out of the way for a full range of motion while rowing or fishing. Adjustable foot braces lock into holes in the two floorboards and the slot between them. A sliding seat is also available. The seats are set low in the boat and provide a feeling of being close to the water while adding to the hull’s stability in heavy weather.

Nicola Visuals

The pinned oarlocks hold the oars with the blades fixed in a vertical orientation, the typical arrangement for guideboats.

 

Initially I was worried that the wider beam of the Vermont Dory, compared to the classic guideboat, would prevent me from easily loading it into my SUV, transporting it, and smartly launching it; it was important to me to be able to do this by myself, so I could go rowing without help. The put-in and take-out times turned out to be just as good as with the classic guideboat: around 3 minutes. I carry the Vermont Dory in the back of my SUV, which has a truck-bed extension that slides into the trailer-hitch receiver. AGB sells a small trailer, as well. The Vermont Dory could be cartopped with the appropriate roof-rack by someone strong to lift the boat alone—or by someone with a helper. Wooden handles on either end facilitate the loading of the boat into the car. I usually drag the Vermont Dory to the water from the car. For portages, I bought a collapsible aluminum dolly.

For carrying a single passenger, the rower takes a seat in one end and the passenger sits in the other. It doesn’t matter which end, the dory can accommodate this arrangement going either direction.

I noticed immediately that the flatter bottom and wider beam of the Vermont Dory boat provided better stability for my entry and exits, a benefit for 78-year-old knees. The Vermont Dory is meant for fly-fishing, among other things, and I’ve heard that it is stable enough on the water so a person can stand and cast; but I’m not steady enough to give that a try…yet. I’m content pulling in a 9-lb bass every so often while I’m seated!

With seating for three, the Vermont Dory is well-suited to a young family.

As a camp-cruiser, fishing boat, or open-water recreational rowboat, the Vermont Dory is about performance: the rhythmic dip of the oars in the lake, the shush of the water passing the sides, and the satisfying feeling as the blades catch the water at just the right depth as the pull and glide begins.

The Vermont Dory cuts cleanly through curling white-topped waves without a hitch and rides up and over the big ones. The harder I rowed, the faster it goes, limited only by the power I can muster. But it’s so light that even at speed it will still stop, pronto, when you back-push the oars. The flat bottom makes it easy to spin the boat around by pulling on one oar and pushing with the other. Rowing in a crosswind took some getting used to, but I could soon adjust the balance of the pull on the oars to keep on course. It was much, much easier than managing a canoe. Rowing, surfing, and gliding downwind with the waves was the greatest fun, and the boat stayed well under control. When the wind blows and many canoes and kayaks stay beached, out I go, for the pure fun of it.

Nicola Visuals

With its 700-lb capacity, the Vermont Dory can carry plenty of gear for wilderness adventures.

I’ve taken my Vermont Dory, BARBARA II, into the backwaters of the Indian River Lagoon in Florida, up through the tall weeds of Spruce Creek, along small boat trails in Canaveral National Seashore’s mangrove cuts, and on narrow runs on Snake Creek off the Saint John’s River. It draws only about 2″, making shallows and tides a non-issue. I use a long double-bladed kayak paddle as a backup for moving forward through tight places and brush, or when birdwatching. I also carry a 6′ push-pole I made, which is nice for launching and for navigating unexpected sandbars in the creeks.

My Vermont Dory boat, like my old guideboat from AGB, is well thought-out, well equipped, and well built. It is a very family-friendly boat, and I like to take people—especially my grandchildren—along with me, to experience the joys the Vermont Dory can provide whether rowing or coming along for the ride.

If you get one, plan extra time when you come back to your launch site after a row. Someone is always waiting with: “What is that beautiful boat? I’ve never seen a boat so smooth and so fast. Is all that hardware really brass? My gosh, look at the wood on the oars. Where did you get it?” And “Gee, could I give it a try?”

Mike Schmidt lives a cloistered life in the small town of New Smyrna Beach, Florida, near the mouth of the Indian River where it opens into the Atlantic. He rows lagoons, mangrove backwaters, and streams with birds and dolphins for company.  In the spring, he and his wife move to the hills of Vermont to live in an old log cabin, surrounded by forest and overlooking a small trout pond.  He rows Lake Champlain, and its surrounding rivers and reservoirs and when not rowing, does sport shooting with a recurve bow and a shotgun, rides his bike, plays the guitar, works at playing golf, and, spends time with his grandkids.

Vermont Dory Particulars

[table]
LOA/14′

Beam/44″

Weight/80 lbs

Capacity/700 lbs

[/table]

The Vermont Dory is available from Adirondack Guideboats for $4,900. The price includes custom cherry oars as standard equipment.

Is there a boat you’d like to know more about? Have you built one that you think other Small Boats Magazine readers would enjoy? Please email us!

A Red-Lantern Journey

Despite my best intentions, I was off to a late start, as usual. It was midafternoon—late afternoon, maybe—by the time I launched the boat and started rowing up Hanson Bay. I wasn’t sure because I hadn’t brought a watch. Given the jumble of gear I had hurriedly transferred from car to boat after launching, there were probably other things I hadn’t brought. And there were also things I had packed in such a rush that they wouldn’t be seen again until I unloaded the boat to trailer it home a in a week.  But now that the boat was in the water, none of that mattered. I had finally managed to find my way to Ontario’s Lake of the Woods, twenty years after I’d first seen a chart of it.

After parking the car, I took what little cash I had on hand into the marina store in a gesture to bolster the local economy, but I didn’t see much that looked useful. I finally bought a candle-powered flying lantern made of tissue paper—a red one, of course: a red lantern is the traditional award for a race’s last finisher, which suited my intentions for a languid cruise quite nicely.  I handed over my last few Loonie coins, collected my change, and headed back to the boat.

“SOAR TO NEW HEIGHTS!”  the lantern packaging read—and, this being Canada, “S’ENVOLENT VERS DE NOUVEAUX SOMMETS!”  The picture on the label showed a trio of glowing red tissue-paper spheres floating through a starry night above a skyline of spruces and pines. Airborne candles in the north woods? Last summer, a three-day stopover in Georgian Bay’s Churchill Islands had given me a front-row seat to a major forest fire. This year I’d be able to start my own.

YOU WON’T BELIEVE YOUR EYES!” the label continued, “VOUS N’EN CROIREZ PAS VOS YEUX!” Maybe so, maybe not. I pulled the flimsy lantern out of its packaging and chucked it in the back seat of the car, then slid my Lake of the Woods chart into the now-empty plastic bag and pressed the seal closed again. Look at that, I thought. VOILÀ! A waterproof chart case.

Photographs by the author except as noted

My 18’ Kurylko-designed Alaska was nearly ready for my week-long exploration of Ontario’s Lake of the Woods, but I’ve learned to not cast off until everything is neatly stowed. Proper trim for solo sailing demands that heavy gear, along with 100 lbs of ballast in four 25-lb bags of steel shot, is loaded forward, at the foot of the mast. The small backpack and dry bag on the dock will be kept at hand under the Alaska’s small aft deck, protected from spray and rain, and within easy reach of the helm.

The boat was waiting at the dock, everything loaded and lashed down. Dry bags stuffed with books, clothes, food, and camping gear. Water jugs. Anchor and bucket, chain and line. Rudder secured on the pintles, tiller bolted in place. Mast stepped. Yard and sail bundled along the port gunwale, ready to be hoisted. Downhaul rigged. Foam cushions for cockpit lounging. There didn’t seem to be any excuses left. I uncleated the docklines, stepped aboard, and shoved off.

 

I rowed easily up the bay, a mile-long finger of water so narrow that raising the sail would have been a waste of time. Even as heavily laden as the boat was, I didn’t feel the weight once we were moving; a Whitehall-type hull carries a load gracefully. Before long I had reached the open waters of Sabaskong Bay to find a light wind from the southeast and a broad scattering of thickly wooded islands in every direction. I brought the bow into the wind and raised the sail.

There wasn’t much of a breeze, but it was enough to keep me moving. Barely. At my current light-air, red-lantern pace, the lake seemed enormous—no, it was enormous. On the 1:150,000 Lake of the Woods chart tucked under a strap on the rowing thwart, Sabaskong Bay alone fit comfortably under the palm of my hand, ten miles crammed into four inches: four hours of sailing, maybe five. But the world here was to be understood not with a glance at a chart, but only moment by moment, island by island, mile after slow mile. That’s what I had come for.

My plan was to head northeast across Sabaskong Bay and into Turtle Lake, a connecting bay with an entrance channel so narrow that its opposing shores merged into a single line on the chart. Once through, another mile of sailing would bring me to the northern end of Turtle Lake, where I hoped to camp. Here the chart showed a strip of land perhaps 25 yards wide separating Turtle Lake from Whitefish Bay to the north—a dead end. Or was it?

A thick black line labeled “Canal” connected Turtle Lake to Whitefish Bay, at least on paper. But I knew the canal had been filled in years ago, and I’d heard that it had later been replaced with a hand-operated marine railway capable of hauling small boats over the gap with a cart and winch. But reports about the current state of affairs were inconclusive, even contradictory. The railway would soon be removed by the Ministry of Natural Resources… it had already been removed… it was still in place but no longer functional, as the cart apparently had run off the end of the rails and sunk into the lake, leaving only an empty set of rails to bridge the gap. Who knew what to believe?

If I could get my boat across the portage at Turtle Lake, I would be able to circumnavigate the entire Aulneau Peninsula, a 600-square-mile land mass that filled the center of Lake of the Woods like a small continent, its convoluted shoreline offering a muddle of channels and islands and back bays that were themselves filled with even smaller islands, a confusion of mazes within mazes. Circling the Aulneau would give me 100 miles of sail-and-oar cruising. But I wasn’t keen to manhandle 600 lbs of boat and gear over who knows what kind of terrain to begin.

When I had asked about the current state of the railway back in Hanson Bay, no one had been able to tell me anything. Local boaters seemed surprised I had even heard of it. After I failed to find anyone who had actually used it themselves, I gave up. The railway would either be there or it wouldn’t. Uncertainty is the essence of travel; everything else is tourism.

The gearing on the mechanism of the Turtle Portage Marine Railway provides enough mechanical advantage to make its big wheel, at upper left, easy to spin, and thus to pull the boat and cart up the tracks. An automatic brake holds the cart in place whenever the foot lever, just visible at the base of the wheel, is released. It’s a simple and effective system for transporting small boats.

 

The sun had sunk below the horizon well before I reached Turtle Lake, but I kept rowing through the long twilight after the faint breeze had dropped away to nothing. I continued into the entrance channel, passed a couple of small islands, and crossed Turtle Lake in the full darkness of a night lit only by stars. Twenty yards from the far shore I pulled out a flashlight and managed to find the buoys marking the entrance to the canal, or railway, or dead end—it was still impossible to say which.

And then, with the flashlight’s beam, mosquitoes. They swooped down on the boat in ravenous thick-thrumming clouds—biting, biting, biting, biting—swarming my face, my eyes, my nose, my ears, my feet. I pulled on my raincoat and rain pants, rowed at full speed to the channel’s end, splashed awkwardly to shore, and began to set up the tent in the dark with a rush of slapping and swearing, not even bothering to look around for the railway. Biting, biting, biting. My arms, legs, and face were smeared with blood. Mosquitoes crawled wriggling up my sleeves, under the brim of my hat, up the legs of my rain pants. Biting, biting. The air was thick with them, their buzzing the live-wire hum of a high-voltage transformer. Biting, biting, biting. I held my hand over my mouth and nose to avoid breathing them in, and still a dozen mosquitoes fluttered in my throat at each inhalation. I unzipped the tent, threw in whatever gear I could reach, and crawled in after it. I spent the next hour killing every mosquito that had found its way in. By the time I was done, the walls were covered in streaks of blood, and the floor was strewn with heaps of crumpled bodies.

Roger Siebert

.

 

In the morning the mosquitoes were gone. I crawled out of the tent and looked around. A rusty set of railroad tracks rose from the dark water, up and over the narrow isthmus, and down the other side. A sign—“Welcome to the Turtle Portage Marine Facility”—stood alongside the center of the railway, with a notice nailed on top of it:

Public Notification for a Category B Project Evaluation

The Ontario Ministry of Natural Resources and Forestry intends to decommission the Turtle Portage Marine Railway System in 2019. Maintenance and operation of the current system is cost prohibitive.

The cart was submerged deep in the water at the end of the track. The dock above it hung limp and half-submerged from its rotting pilings. The railway was knee-deep in weeds. It all looked distinctly unpromising. But when I spun the wheel that wound the cable onto the drum, the cart creaked slowly up the rails. I winched it all the way up and halfway down the other side for a test run. Decommissioned or not, it appeared to be functional.

Good enough. I manhandled the boat onto the cart, tied it to the rails, and winched it over the low rise separating Turtle Lake from Whitefish Bay, where I left it tied to the dock on the far side of the portage. Then I took down the tent, carried my gear to the boat, lashed it in place again, and finally winched the cart back up to the center of the railway for whoever might need it next. The sun was still low in the sky by the time I finished, and the surface of the lake was rippling and wavering under the first faint stirrings of a west wind. I cast off, rowed a few yards out, and raised the sail. My circumnavigation of the Aulneau Peninsula was underway.

Lake of the Woods lies in the far southwestern reaches of the Canadian Shield, a fascinating geological region where glacier-scoured granite bedrock lies close to the surface. On my journey north through Whitefish Bay, I stopped at several unnamed islands to scramble up tall cliffs and domes of bare granite for a bird’s-eye view of my route.

The rest of the day was sublime, sailing a broad reach northward up Whitefish Bay past Alfred Inlet, Devil’s Bay, Atikaminike Bay, Camp Bay. I jibed and slalomed my way through chains of rocky islands that rose from the water like long-forgotten ruins, and stopped ashore for a view from one granite-slabbed summit before continuing on. A group of white pelicans bobbing on the surface eyed me suspiciously but declined to take wing as I passed. A lone cottage stood tucked away on its own tiny island above an empty dock. I saw no other boats, heard no motors.

I had my sailmaker, Stuart Hopkins of Dabbler Sails, put in an extra-deep third reef that’s not specified in the plans for the Alaska. Since the foot of a boomless sail comes under considerable strain from the sheet, Stuart installed continuous reef bands rather than individual reef points. With the third reef in, the boat performs very well off the wind—a good thing for this trip, because the wind was gusty and strong from the west all week.

Late in the morning I rounded the easternmost point of the Aulneau Peninsula, rowing through a narrow passage overrun with lily pads to emerge into a gusty southwest wind that swept across the open water in a flurry of whitecaps. I fought my way to windward into the lee of an island thick with tall pines, where I dropped the sail and considered my options. A southwest wind was perfect for this northward leg of my journey—but a southwest wind gusting to 25 or 30 miles per hour was hardly ideal. There was plenty of daylight left, though, and an almost infinite array of options for ducking into shelter if I needed to. After thinking it over, I raised the sail and continued north triple-reefed, the 85-sq-ft mainsail reduced to well under half its full size.

Reef early, reef often, I reminded myself, leaning back on the sternsheets with the tiller tucked casually under my arm. The boat was making an easy 4 or 5 knots, I guessed, and remained perfectly docile and well-mannered, surging ahead and surfing the wave crests, showing no tendency to broach. Of course, speed is a relative thing; even with the wind on the port quarter, our pace was barely faster than a brisk walk. Not that I was in any hurry to put miles behind me.

After an hour or two I set my bungee-and-line autopilot and started slicing thin discs from a sweet potato to eat raw—call that lunch. As I rounded the northern tip of Bell Island, the last slice of sweet potato in hand, a bald eagle swung down from a treetop to snatch a fish from the water not ten yards off the port bow, then lurched clumsily into the air with a startled glance as I sailed past. “VOUS N’EN CROIREZ PAS VOS YEUX!” I thought.

Island after island passed by as I kept a close eye on the chart—lacking any navigation gear more sophisticated than a chart and hand compass, I’m careful to keep track of where I am as I go. Better that than to try to puzzle out a location after you’re already lost. And there was plenty of room for getting lost, or at least temporarily displaced, on Whitefish Bay.

Heading west along the top of the Aulneau Peninsula on the third day, I had to fight strong gusty headwinds. I eventually gave up, and anchored briefly off this sandy beach for lunch before rowing to a more sheltered anchorage nearby to wait for the wind to die down. Later that evening, I sailed another 10 miles in much more pleasant conditions. I consider an open calendar and an absolute refusal to stick to a pre-set schedule to be my most effective safety measures.

By evening I had reached the western end of Long Bay, where I tied up in a sandy backwater and took my tent ashore. The Aulneau lay somewhere out of sight now, six or eight miles off my route, hidden behind a tangle of intervening islands. As I ate my supper, a beaver swam by dragging an entire birch sapling through the water. Catching sight of me on shore, he ducked beneath the surface without so much as a slap of his tail, taking the entire mess of branches with him.

Two otters approached within arm’s reach, then scampered off into the woods, as I pulled into this quiet backwater along the north side of the Aulneau. I suspected the mosquitoes would not have been quite so welcoming in such a protected bay, so I carried my gear ashore and set up my tent for the night. In Canadian-Shield terrain, a freestanding tent makes life much easier, because it’s rare to find a campsite where the ground will take tent stakes.

 

From Long Bay my route would take me west along the northern edge of the Aulneau for forty miles before rounding the corner and turning south again. Forty miles of headwinds—two days, I told myself, maybe more. Probably more.

The wind grew stronger as the day went on. The first reef went in before noon, the second a few minutes later. Before long I could have used the third reef again, but I knew the shorter luff of the triple-reefed sail wouldn’t have done well to windward. I bashed along for an hour or two through a haze of cold spray, easing the sheet in gusts, hoping for the wind to drop. Finally I missed a tack, then missed again, and found myself too close to shore for a third try. I hurriedly doused the sail, dropping the yard on the gunwale with a clatter, and took to the oars. With the mast still up, I was practically rowing in place against the wind. It took me ten minutes of hard rowing to move twenty yards. As soon as I could, I pulled into a sheltered bight in the lee of a tall island, dropped the anchor, and settled in to wait out the wind.

Although I guessed that French Portage Narrows wouldn’t involve an actual portage, it wasn’t until the narrow passage came into view that I knew this for certain. With the Internet always at my fingertips at home, I could have found out before my trip, but I try to avoid gathering too much information for my solo trips ahead of time. I prefer to discover things for myself as I go.

I had come eight miles, more or less, and might make a few more miles in the evening if the wind died down. I adjusted my mental schedule to account for the strength of the prevailing westerlies: five days to cross the top of the Aulneau Peninsula, then another three days back to Hanson Bay. My red-lantern award was secure.

It’s hard for a solo sailor to see what his boat looks like from the outside. When I saw this sandy beach south of French Portage Narrows, I decided to stop and have a look for myself. Not bad, I decided, not bad at all.

 

Pleasant days can make boring stories, but even so, I wouldn’t trade them away for more interesting times. For two more days I sailed on across the top of the Aulneau, tacking westward in mild breezes, following each sunset to its gentle conclusion in long-lingering twilight. I rowed past snapping turtles the size of manhole covers sunning themselves on slabs of rock, sailed past herons and deer and white-whiskered otters. I stopped at sandy beaches to swim under the hot sun. After lunch each day I let the boat drift in a quiet cove while I read a few pages from whichever book I had on hand. Aldo Leopold’s essay “A Man’s Leisure Time” seemed particularly serendipitous:

 At first blush I am tempted to conclude that a satisfactory hobby must be in large degree useless, inefficient, laborious, or irrelevant…a defiance of the contemporary… an assertion of those permanent values which the momentary eddies of social evolution have contravened or overlooked.

Leopold would have understood what I was doing here, aboard a boat it had taken me seven years to build, perhaps stretching even his idea of “laborious” and “inefficient.” He would have known, too, why I carry oars instead of an engine, a chart and compass instead of an iPhone or chart plotter. A defiance of the contemporary—exactly so, I thought. And mile by slow mile the journey continued, past the crooked corners of the world that reveal themselves to those who have learned how not to hurry past. Light the red lantern and hoist the sail, brother. Hoist the sail.

To camp for my last night alone on Lake of the Woods, I found a perfectly protected sandy beach on at the southern end of The Tug Channel. In these conditions, the 3-lb Northill seaplane anchor I rigged to hold the boat off the beach was overkill.

 

On my fourth day out of Hanson Bay, I rounded the northwest corner of the Aulneau at last and turned south down its western shore. I spent the morning ghosting along in light winds, sometimes becalmed entirely but not ambitious enough to row. I passed lazily through the long passage of French Portage Narrows and on to The Tug Channel, where the wind returned at last.

During my stay with friends at their cabin near Splitrock Island at the end of my journey, we found time for a long light-air circumnavigation of their island one evening. We returned to their beach near sunset, and I anchored for the night above a sandy bottom in knee-deep water.

That night I camped ashore on a sandy beach fronted by a wall of reeds eight feet high, a perfect screen to hide my bright orange tent. After supper I took the boat out again, empty of gear, sailing just to be sailing, unburdened of all aspirations but this: to inhabit for a while the conjunction of here and now: the surging rush of the waves, the hiss of water rushing past the hull, the pull of the sheet in my hand. By the time I returned to shore, the moon had climbed well over the horizon.

Don Engen

The morning I set out on the final leg of my journey back to Hanson Bay, my friends at Splitrock Island captured this photo from the end of their dock. Despite the obvious low freeboard, the Alaska’s reserve stability will let the hull heel only so far before hardening up.

I opened a can of peaches for supper and leaned back against the trunk of a red birch at the edge of the beach to watch the night unfold. A whisper of breeze slipped through the leaves above me. A pair of barred owls called from the forest at my back, and called again. A mink scampered along the rocky shore at my feet, chasing its own shadow through the moonlight. And just off the beach the boat floated on water so dark and calm that it mirrored the stars, a pale green hull adrift in the night sky. “S’ENVOLENT VERS DE NOUVEAUX SOMMETS!”  I thought.

Tom Pamperin is a freelance writer who lives in northwestern Wisconsin. He spends his summers cruising small boats throughout Wisconsin, the North Channel, and along the Texas coast. He is a frequent contributor to Small Boats Monthly and WoodenBoat.

If you have an interesting story to tell about your adventures with a small boat, please email us a brief outline and a few photos.

Show Horses and Work Horses

Some sawhorses I’ve used were built bull-strong for house construction; others were so feebly put together that they quickly became kindling. The style I like most is based on a James Krenov type used for a mortise-and-tenon exercise 30 years ago at furniture-making school. Those horses were made of 4/4 hard maple with legs like an inverted-T and upper and lower crossbars that are through-tenoned, wedged, and glued. Variations on that style have become the mainstay in my shop.

Tom DeVries

This pair of sawhorses converts from crossbeam (right) to sling (left). The lower beams’ tenons are wedged to lock them permanently in the uprights’ mortises.

I wanted knock-down sawhorses for travel and storage, so I designed a set with cross bars attached with dowels and carriage bolts. I made these of spruce 2x4s and with upper cross pieces I can remove and replace with carpet-strip slings screwed to the uprights. For displaying a pair of lapstrake canoes, I made two pairs of “show horses.” I worked out a simple, break-down design with loose-wedged tusk-tenons for the lower cross piece and a sling made of soft, polyester three-strand rope attached through holes in the uprights with fancy stopper knots. These stands readily break down to two parts and lie flat for transportation or storage.

Tom DeVries

These take-apart sawhorse slings have tenoned crosspieces that are held in their mortises by removable wedges.

On occasion, I have more than one boat needing attention, so I recently put together a new set of work horses that have both upper cross bars and canvas slings. These were made from four 8′ 2x4s of the SPF variety (my chosen boards were likely fir). With a chop saw I got out four bases 23 3⁄4″ long, two 23 3⁄4″ lower cross pieces, four 31 1⁄2″ uprights, and two 30″ upper cross bars. I picked the heaviest 2×4 for the bases and the lightest for the top cross bars, then thickness-planed the top cross bars to 1 1⁄4″ and left the other parts as is. After cutting mortises in the uprights for the lower cross piece through-tenon and cutting the notches for the top cross bar bridle joints, I mated the bases and uprights with a half lap, glued, and screwed together, with the joint off center. (A great resource for all woodworking joinery is a book titled Woodwork Joints by Charles H. Hayward. In it you will find the half-lap, dowel, tusk-tenon, through-tenon, and bridle joints used in these sawhorses.)

Having longer feet pointing toward each other makes the horses less likely to rock when a boat is slung on them. Offset bases also require a little less floor space when these horses are stored shoved together. A slight arch cut on the bottoms of the bases keeps them from getting high-centered and rocking. The lower cross piece is attached to the uprights with wedged through-tenons. Before the glue-up I dry-fit everything, including the notched top cross bar. I checked for square and avoided racking while clamping for this glue up. The slings are made of a triple layer of No. 10 canvas that I sewed to a width of 1¼″. They are 44″ long and are glued and screwed to wooden blocks that fit the upright notches.

Whether glue-fastened tight or designed for easy disassembly, these show horses and work horses cost only a few dollars and a few hours’ work, and all earn their keep.

Tom DeVries studied fine woodworking with James Krenov in the early 1990s. He and wife Tina live in central Massachusetts surrounded by white-pine and red-oak trees. Tom drives north for his white cedar planking stock and wishes his lumberyard still carried spruce 2x6s.

Editor’s notes

When I first saw Tom’s Krenov-style sawhorses, I was a bit skeptical. All of the sawhorses I’d ever used a flat plank top and four splayed legs; I didn’t think an inverted T shape could be as solid. I built a sawhorse to Tom’s specifications, modeled on a bolt-fastened take-apart he’d made, and as soon as I had it assembled, I was sold on the design. I can take the one here apart in less than a minute and put it back together in about 75 seconds.

Years ago I’d bought some molded brackets that held 2×4 legs to a 2×6 top. They were annoying to assemble and constantly got loose and wobbly. I can get rid of them now and replace them with the Krenov-style.

The half lap is easily cut on the table saw. A shop-built sled is safer and more accurate than a miter gauge. If you don’t have a sled, this is a good excuse to make one. To make the sawhorse joints as strong as possible, cut the slots in the bases for a tight fit on the sides of the uprights.

 

After the upright and base have been cut and dry fit, the joints is assembled with carpenter’s glue and screws.

 

Screws are driven into the joint from the base side because the upright’s side of the joint has an open end that poses a risk of splitting.

 

Cutting 1⁄2″ from all but the ends of the base creates feet at the ends that will keep the sawhorse from rocking. An alternative is to glue 1⁄2″-thick blocks on the ends of the bases.

 

The cutout for the bolt end starts with a 1 1⁄2″ hole; a jigsaw is then used to cut a flat for the washer.

 

A long hex-head bolt holds the lower crosspiece in place. A bolt with a washer allows putting a lot of pressure on the connection, making it so solid that the tenon used in the classic construction isn’t necessary. The hex head makes for quick assembly and disassembly. A carriage bolt would mean turning the nut in the cutout, a slow and awkward process. And the head of the carriage bolt would eventually crush the wood and make the connection less solid.

 

To assure that the hole for the bolt hits its mark in the center of the cutout, use a guide block bored on the drill press.

 

Another aid to a straight hole is a straight edge clamped on the centerline. Eye the drill bit parallel from above and the side.

 

The crossbar is notched to keep the crosspiece from sliding out of the upright’s slot. Cut the slot 2 3⁄4″ deep and the notch 3⁄4″ deep, so the top surfaces of the uprights and crosspiece will be flush. You can plane or rip the crosspiece to a thickness of 1″ to make the sawhorse lighter; if you do, cut the upright slot to match.

 

A screw driven through each upright keeps the crosspiece in place when you use it to lift the sawhorse.

 

With the bolts turned up tight, the take-apart sawhorse is quite solid.

 

Taken apart, the sawhorse makes a compact bundle.

 

A pair of plywood shelves set on the bases provide a place to hold tools or weight (sandbags here) to steady the sawhorses. To keep the shelves in place, screws driven into the bases are set close to the shelf’s edges and left about 1⁄4″ proud so the screw heads dig into the edge of the plywood when it is pivoted in place, wedged against the uprights.

 

A sling of 1″ tubular or flat webbing can be a permanent part of the sawhorse. I drilled 3⁄4″ holes for some 1″ tubular webbing 1 1⁄2″ below the uprights’ slots.

 

Simply remove the crosspiece to use the sling. The idle crosspiece can rest on the bases, with its notches engaged to keep it from sliding around.

The 1″ webbing for the sling is inserted through the top of a 3⁄4″ hole, looped around a dowel, and passed again through the hole, on the bottom.

 

When the webbing is drawn tight, friction and downward pressure on its tail end keeps it from slipping.

 

The sling will keep round- and V-bottomed boats upright.

 

A 2×4 or 2×6 fastened on top provides a lip for clamping.

 

The 2×4 is held in place with a few screws driven into the crosspiece.

You can share your tips and tricks of the trade with other Small Boats Magazine readers by sending us an email.

Odyssey

Audrey Lewis

The front of the Odyssey has pockets on pockets, D-rings, and lash tabs to carry essential gear.

The PFDs that Audrey and I have been using for the past several years were starting to look a little weather-beaten. Their faded colors, bleached by the Florida sunshine, were our sign that the fabric was probably weakening and the aging flotation foam was losing buoyancy.

In search of replacements, we found our way to Northwest River Supplies (NRS), where we both bought the Odyssey. This Type-III PFD is available in XS/M, L/XL, and XL/XXL to fit chest sizes from 30″ to 56″. Because we prefer bright, easily seen colors, we chose the all-red version; the PFD is also available in black accented with lime green. The Odyssey has 16.5 lbs of foam flotation, a pound over the USCG requirement. The PFD weighs 1.9 lbs, and the fabric is 400-denier ripstop nylon. The two shoulder straps and the four waist straps can be adjusted for a snug and secure fit; a quick-release buckle below the zipper has an adjustable strap that’s cinched to keep the PFD from riding up when the wearer is in the water.

The flotation foam is divided into seven panels, four on the front and three on the back, so the Odyssey can mold comfortably around differently body shapes. The Odyssey was designed for sea-kayak touring, so the arm openings are wide and low to provide an unrestricted range of motion, which works well for sailing and rowing. The full-length foam back has the NRS “Cool Flow System,” four mesh-covered “pillows” along the spine that hold the vest away from the body to increase ventilation.

Kent Lewis

The back of the Odyssey has a lash tab, usually used to secure a rescue strobe.

The large front-entry plastic zipper will not corrode, and its tab is easy to grip with wet fingers. Two large zippered storage pockets can hold small essentials and rescue items or a cell phone in a waterproof bag. The left pocket has a plastic snaphook on a tether to attach car keys or safety gear. Attached to the large pockets are two vertical clamshell pockets, which are a good size for VHF radios; dual zippers allow many options for the antenna to pass through.

All of the pockets have grommets at their bottoms to drain water. There are two plastic D rings above the pockets and two below the smaller pockets. Two small flat pockets on the chest just below each shoulder strap provide a good spot for a whistle and an LED light. There are two lash tabs on the front of the Odyssey where a knife can be clipped, and one tab on the back that’s usually used for a rescue strobe. Six retroreflective straps are placed high on the chest, shoulder, and back, and could be used as attachment loops to secure gear, though we recommend not covering them with accessory items.

The cut of the vest allows a good range of motion, and we find that the back is very comfortable for use with the seat backs on our sit-on-top kayaks. The foam back is also appreciated in our small sailboats and runabout, and the low profile of the neck helps keep it from snagging the sheet during tacks on our Sunfish. In the water, it was easy to float on my back or float vertically with my legs tucked up in the Heat Escape Lessening Position (HELP). The waist strap prevented the Odyssey from riding up around my neck, and the arm openings kept it from interfering with swimming, using either a backstroke or crawl. I was also able to board our sit-on-top kayak from the water without interference from the front pockets and foam panels. In fact, I liked the cushioning provided by the foam.

Both Audrey and I have found that the Odyssey PFD provides a snug, secure fit. It is comfortable enough to wear for extended periods so we don’t have to suffer in the name of safety.

Audrey “Skipper” Lewis is a costume designer who has extensive experience designing garments and working with fabric. Kent Lewis is a retired Marine Corps Aviator with thousands of hours wearing integrated life-preserver units and survival vests, flying combat missions, and conducting search-and-rescue operations. The fleet at their Florida Panhandle home includes lateen, lug, sprit, sloop, and gaff-rigged sailboats, a canoe, two kayaks, and a 15’ lapstrake runabout; these boats range in length from 10’ to 19’. A diamond-bottom, cross-planked catboat is in the design phase.

 The Odyssey is available from Northwest River Supplies for $149.95.

Is there a product that might be useful for boatbuilding, cruising, or shore-side camping that you’d like us to review? Please email your suggestions.

GasOne’s Mini

Photographs by the author

The GasOne Mini has a body made of plated steel and enameled steel.

I’ve used a variety of backpacking stoves for camp-cruising, and for the past 15 years I’ve happily settled on portable gas stoves that use butane cartridges. When I discovered the much more compact GS-800P Mini Camp Stove from Gas One, which uses both butane and propane, I had to have one. I liked the idea of being able to use my favorite kind of stove with the propane cylinders I seem to accumulate for soldering torches. My son, who has taken to camp-cruising, also uses propane cylinders on his galley stove and grill for cooking meals onboard.

I’ve been using two standard butane stoves for years and they’ve been very reliable. The GasOne can do the same job without taking up as much space on the boat.

The Mini Camp Stove’s steel frame is coated with white enamel, which didn’t burn or blister when I held a lighter’s flame to it. The rest of the body is plated steel. Some retailers list the stove as having stainless-steel construction, but all of the body parts were strongly magnetic. Only the four pot supports and the burner parts proved non-ferrous.

The Mini can use propane fuel when fitted with its hose and adaptor.

The butane fuel canister fits into the compartment to the right of the Mini’s stovetop and is shielded from the heat by a hinged cover. A lever on the front engages the canister to allow the flow of fuel. A dial regulates the fuel and, turned fully counterclockwise, it clicks a piezo ignitor, creating a bright blue spark at the burner to ignite the gas. To use propane, first connect the Mini’s hose to the stove and then to the canister—the hose fittings don’t have a valve, so don’t connect the canister first.

The fuel receiver is threaded to accept the hose that connects to a propane canister.

The stove has a guard surrounding the burner head to prevent a gust wind from extinguishing the flame, but to get the best out of the stove, I bought a folding windscreen to surround the stove and the cookpot. The stove is supported by rubber and plastic feet that elevate the steel body ½”, and whatever I set the stove on got only warm to the touch.

I compared the Mini with the two types of camp stoves that I’ve been using: a standard butane stove (left), and a basic propane stove.

I did trials to see how the Mini compared to my familiar stoves. With the air temperature at 46 degrees Fahrenheit and the water from the tap at 52 degrees, I used my 7″ camping saucepan, uncovered, to bring 2 cups water (500 ml) to a rolling boil. The Mini brought the water to a boil in 3:35 (minutes:seconds) when fueled by butane and 5:20 by propane. The packaging gives the stove’s output as 7,172 BTU/hour for both fuels, but it seems the butane provides more heat. My old portable butane stove, rated 9,500 BTUs, boiled water in 3:40, so the Mini is almost as effective. My son’s propane bottle-top stove, rated at 10,000 BTUs, brought the water to a boil in 3:10; even judging by the sound, it delivers fuel at a higher rate than the Mini. The 6″ burner on my 220-volt range in my home kitchen boiled the 2 cups in 3:45 from a cold start, and in 2:30 when started on a hot burner.

My water-boiling trials demonstrated that the GasOne mini was just as effective as its full-sized butane-burning equivalent.

Butane canisters cool as they’re used, a function of expanding gas, and the pressure drops, so the Mini didn’t burn as hot with continuous use. Switching to a warmer canister brings the pressure back up. (Some of GasOne’s higher-end stoves have a thermal conductive plate to transfer heat from the burner to the canister to keep it warm and maintain pressure.)

A folding windscreen is a useful addition to the stove. The ring surrounding the burner head protects the flame, but a screen surrounding the stove keeps the heat around the cook pot.

 

Folded, the screen makes a compact bundle. It is an option from GasOne and sold by many other camping-equipment suppliers.

The Mini will simmer and cook at low heats beautifully. The burner has an inner and an outer ring of ports to create the flame, so the heat, even on a thin pan, is evenly distributed to the food being cooked. Just keep an eye on the flame when you dial it down. The flame will begin to flutter with the dial at its midpoint and extinguish itself at the one-third point, and yet fuel will continue to flow.

With the flame turned down, it’s easy to cook without scorching, as this eggy batch of French toast shows.

The Mini is bound to get more use than my other camp stoves. It’ll fit in with my galley box with room to spare and easily fit in a small daypack for picnicking.

Christopher Cunningham is the editor of Small Boats Magazine.

 The GS-800P Mini Camp Stove from Gas One is manufactured by Gas One and sells for $38.99. The GS-800, without the propane adapter, sells for $26.99. The stoves are also available from outdoor and hardware stores and online retailers.

Is there a product that might be useful for boatbuilding, cruising, or shore-side camping that you’d like us to review? Please email your suggestions.

AUDREY/JAMES

Photographs courtesy of Martin Casey

Martin Casey’s Caledonia yawl, AUDREY/JAMES, carries the names of his parents, assuring they will be remembered by future generations of the Casey family.

James Casey was a remarkable man. He was born in Newport, Rhode Island, in 1924, grew up in the Great Depression, attended Rhode Island School of Design, and, with the arrival of World War II, enlisted in the U.S. Army and served in Italy. In January 1942, then Private Casey saw action in the Battle of Rapido River in an ill-fated effort to secure Rome. American losses were 2,100 troops either wounded, killed, or captured. In January 1944, in another attempt by American forces to reach Rome, Casey took part in the Battle of Monte Cassino, a victory for Allied forces that came at the cost of 55,000 casualties; Casey was among them, having been hit in his right foot by German rifle and machine-gun fire. Four months later, in the Battle of Anzio, he took a German machine-gun round in his left leg. By the end of the war in Europe, Casey had been raised to the rank of Sergeant, and for his service in Company F, 143rd Infantry Regiment, 36th Infantry Division, he was awarded six Purple Hearts and a Bronze Star for bravery. Following the war, he spent two peaceful years as a Trappist monk.

James Casey married Audrey Barton in the 1950s, and the couple raised a family of 10 children. He worked as a calligrapher and stone carver at the John Stevens Shop, a company in Newport that has been doing inscriptions in stone since 1705. Some of Casey’s carving is on the John F. Kennedy Memorial at Arlington Cemetery, at Rockefeller Center in New York and the Prudential Center in Boston.

In addition to being a master craftsman and artisan, he had a lifelong interest in boats. One of Casey’s four sons, Martin, took to boats too. He had been, by his own account, “a rebellious, tormenting teenager who challenged his father frequently,” an uncomfortable match for a father who was a strict disciplinarian. Even as he grew into adulthood, Martin found it difficult to connect with his father, but when he became a father himself he was able to leave the discomforts of the past behind and develop a greater appreciation for his father and compassion for the unseen scars he bore from his experience during the war.

Martin had taken to building wooden surfboards while his father was in his 80s and thought building another board would be a way to connect with him through their common interest in boats and woodworking. James replied to the offer with “No, I don’t know anything about it,” an answer Martin was prepared for. He made other overtures for experiences they could share, without success, until he suggested visiting Newport’s International Yacht Restoration School, where the 131’ schooner-yacht CORONET, built in 1885, was being restored. The day went well, and provided an opening between father and son. A few weeks later, the elder Casey accepted Martin’s offer to join in building a new surfboard. While his spirit was willing, his health was failing and he was hospitalized. He passed away in June 2017 at the age of 92.

This 16′ Old Town double-ended row boat was James Casey’s second love. He bought it in 1958 when his wife, Audrey, was delivering baby No. 5. The family affectionately called it “the green boat,” but its true name was KOWLOON GIRL in honor of Audrey, who was born in Kowloon. Note the oarlocks set on a small side deck, which is actually the top of a long sponson, an addition Old Town provided to add stability and safety. Standing by is Martin’s father, and aboard are his grandfather and two of his brothers. Martin is the boy in the stern looking down into the boat.

 

The Old Town double-ender KOWLOON GIRL carries four generations of Caseys. James steers with a paddle from the stern, Martin rows stroke, his son rows bow, and his grandson is perched in the bow.

Martin had been considering building a wooden boat for camp-cruising in his retirement and settled on Iain Oughtred’s Caledonia Yawl, a boat that appealed to him as both beautiful and practical, and a design of which his father, who loved small double-ended oar-and-sail boats, would have appreciated. James had purchased an Old Town double-ended rowing boat in 1958 and in the ’80s had built a cold-molded Wee Lassie canoe with Martin’s younger brother.

The weather was looking reasonable in mid-March 2019 when Martin set up the building jig for the Caledonia Yawl. Snow was still a possibility, but the winter had been mild, a trend he hoped would continue. Two 20’ composite construction joists from a local lumber yard formed a building frame that would remain true for the duration of the build.

In March 2018, eight months after Martin’s father died, Audrey became ill and was hospitalized for what was expected to be a short stay. During that time, Martin ordered the Caledonia plans and got his workshop ready for the build. He started with the small parts: thwarts, laminated stems, spars, centerboard and trunk. Audrey was pleased to know her son was happily occupied with a complex and engaging project, but sadly, she didn’t live to see the boat finished. Before the month’s end, she passed away, as had her husband, at the age of 92.

Martin chose to build Iain Oughtred’s second version of the Caledonia yawl, which had seven strakes instead of the original design’s four. While there are more planks to shape, they more easily take the curves and twists demanded of them.

Martin continued with the Caledonia Yawl, and as the work progressed, he gathered resources on boatbuilding to help him through his first experience with lapstrake construction. He discovered that Oughtred had written Clinker Plywood Boatbuilding Manual and was poised to buy a copy.

It’s not a flagpole, but the Caledonia’s main mast, equipped with a tabernacle. Stepping the 18’ mast in an unsteady boat seemed a little daunting to Martin, and in May 2018, while he was recovering from back surgery, he decided to mount the mast on a tabernacle.

 

The finished tabernacle, installed in the boat, has worked well and saves Martin from straining his back.

While settling their parents’ estate, Martin and his brothers cleared out their father’s shop, sorting through tools and materials accumulated over six decades for working on his boat, carving wood and stone, doing calligraphy, making paper, and casting concrete. Among the books James had collected, Martin found a copy of Clinker Plywood Boatbuilding Manual. It was confirmation that his father would have approved of the Caledonia Yawl.

The black walnut gracing the tiller came from Martin’s father’s workshop.

Martin added his father’s tools—planes, chisels, clamps, files, rasps, and handsaws—to his own in his small shop. He also inherited several sharpening stones and leather strops; his father always kept a keen edge on all of his edge tools. Whenever Martin used those tools he thought of his father and often felt he was fulfilling his father’s dream. Bits of wood from James’s shop were incorporated into the yawl: cherry for the mizzen thwart, black walnut for the tiller, and a salvaged maststep from the Old Town for the Caledonia’s mizzen maststep.

If AUDREY/JAMES follows the example set by KOWLOON GIRL, she’ll be around for a long time and be enjoyed by Martin’s large extended family for at least half a century.

On August 1, 2019, with most of his siblings and his two grandsons present, Martin launched his Caledonia Yawl and christened it AUDREY/JAMES in honor of his parents. She sails the waters of Newport as a link between generations.

Do you have a boat with an interesting story? Please email us. We’d like to hear about it and share it with other Small Boats Magazine readers.

Navigation

On January 23, I bought a box of 30 N-95 disposable dust masks at Home Depot for $21.47. They’ve been standard fare in my shop for decades, but a little more than a month later, with the spread of the coronavirus, a box of 20 was selling for $132.99 on Amazon, and wouldn’t be available for two weeks. I’ve been watching the coronavirus spread like an incoming tide, and it is already lapping at my doorstep. On February 29, a man in a care facility 8 miles from my home in Seattle died, the first person in the U.S. to succumb to COVID-19, the illness linked to the virus. The governor of Washington has declared a state of emergency.

I was once on a morning Seattle TV program along with an Iditarod-winning dogsled musher, the late Susan Butcher, and an aerial-acrobatics pilot, Patty Wagstaff, if I recall correctly. I was there because I’d covered a lot of miles in a small boat. We were all introduced as risk-takers, but all three of us had to explain that we were doing what we loved, had logged a lot of hours, and took great pains to avoid risk.

Risk takes on a different look when it’s not something you take on willingly but something imposed upon you. Dealing with what appears to be a pandemic seems scary to me, but health professionals all around the world are approaching it head on. They’ve learned to accept working with people carrying viruses and infections and can rely on their training to minimize risks to their own health to levels they can accept. For me, the threat of COVID-19, something unfamiliar and imposed, makes me anxious.

I read a lot of books before I built my first boat, took my first cruise, did my first solo hike, and climbed my first mountain. The more knowledge I accumulated, the more I knew the risks and how to avoid them. Heeding the advice of health professionals now, I trust, will do the same.

My first instinct was to stock up on supplies and stay home, but I realized I’d be just as safe out on the water and working in my shop where I have made peace with the inherent hazards to life and limb. So I’ll continue with my shop projects and my outings on the water. I know how to keep my fingers away from a spinning tablesaw blade and how to scan the horizon for any subtle signs of a change in the wind and the water.  I can adapt those kinds of skills now and put them to good use now as I navigate a changing world.

Afterword, Tuesday, March 24

On Sunday, I called up my local hospital and offered to donate N-95 masks and safety glasses from my basement shop. They’ve set up a system for collecting much needed Personal Protective Equipment (PPE) and I’m waiting for instructions on delivering what I can to the hospital. Your local healthcare providers may also welcome donations of PPE that we boatbuilders and woodworkers can spare. Please call them if you can help.

PocketShip

" Is that a PocketShip?” Even though it was the first time I had ever launched my PocketShip, it was not the first time a stranger had approached me to ask about it. This stranger turned out to be very familiar with the design, having followed it since Chesapeake Light Craft introduced it. What would prove to be the usual suite of questions followed: Did I build it myself? Plans or kit? How long did it take? How does it sail?  He expressed his enthusiasm for the PocketShip and his dream to build one.

Jon Lee

The PocketShip was designed to be towed by a modest car with a four-cylinder engine. The full-sized sedan here is more than up to the task.

John Harris, the proprietor of and chief designer for Chesapeake Light Craft, designed the PocketShip as his personal boat. “I’d owned a production fiberglass pocket cruiser, which sailed well but was hellish uncomfortable,” he explained. “I had a hunch that I could design a sailboat with a 15′ length-on-deck that not only sailed extremely well, but was ergonomic for someone of my 6′ 1″ height.” The boat had to be light enough to tow to Florida behind his four-cylinder car, fast and seaworthy enough to sail overnight to the Bahamas, and commodious enough for a week’s cruising once there. He drew a centerboard gaff sloop with a doughty profile. The waterline length is 13′ 8″, and the boat weighs around 1,200 lbs when rigged, ballasted, and loaded with provisions. John packed a lot of boat into a small, well-balanced package.

Jon Lee

The boom gallows catches the boom and gaff when the main is lowered.

The PocketShip struck a chord with amateur boatbuilders, and a flurry of interest from potential customers led John to add the design to the CLC offerings. The promise of big-boat cruising adventure in a petite, built-it-yourself, trailerable package proved irresistible to many, and at last update more than 300 kits and plans have shipped to locations around the world.

The PocketShip is a do-it-yourself project with a scope and complexity that a handy amateur can readily contemplate. It is available as a kit with CNC-cut plywood parts, epoxy, epoxy thickeners, fiberglass, drawings, and manual. Hardware, timber, and sails are available as optional packages. I built from CLC’s plans, huge rolls of paper with full-sized patterns for nearly all parts. The 280-page   manual is a masterpiece, with minutely detailed instructions, readable prose, and clear photographs and illustrations. While PocketShip is best for the intermediate-level amateur, the quality of the manual has enabled complete novices to build fine PocketShips.

I built my PocketShip in a one-car garage over the course of two years. When I decided to order plans instead of a kit, I felt that I had to cut out all the wood myself in order to claim I had built my own boat. If I were to do it over again, I would build from a kit; it would get the build started faster, produce more precise work, and still require enough labor to provide a legitimate claim to a self-built boat.

Jon Lee

The 2.5 hp four-stroke outboard is the maximum recommended auxiliary power. A larger outboard would add an unnecessary burden to the transom.

The PocketShip is constructed using the stitch-and-glue plywood method. Having built two kayaks before the PocketShip, the basic techniques were familiar to me, and the hull went together much like a giant, complex kayak. I picked up some new skills such as scarfing plywood (the kit uses CNC-cut puzzle joints), melting lead for the keel, and rigging the sheets, halyards, and stays. The manual always kept things from getting intimidating; it breaks down the building into a series of small, achievable tasks, most of which can be completed in weeknight sessions. Some things, such as the big fiberglass jobs, are best reserved for weekends.

courtesy of Chesapeake Light Craft

For the performance-minded sailor, the optional spinnaker adds power for sailing off the wind.

 

Construction begins with the keel assembly, which includes the centerboard trunk and has two compartments, one at each end of the trunk, that are filled with 108 lbs of lead, melted and poured in. (Another 150 to 200 lbs of ballast—bags of lead-shot—will later get set in the bilges of the completed boat.) The finished keel assembly is dropped into a building cradle made of two female molds. The hull bottom and sides are then dropped in and wired together with temporary 18-gauge-steel wire stitches. Next, an array of plywood bulkheads and floors are stitched in place. The joints are then permanently bonded with big epoxy fillets and the entire interior is sheathed in fiberglass. The decks and topsides are also stitched, glued, and ’glassed. There are a few fiddly bits of carpentry along the way, where timber needs to be cut at a complex angle, but these tasks tend to be welcome breaks from the epoxy work.

The mast is a tapered hollow box, built up from four 16′ spruce staves. The bowsprit, boom, and gaff are all solid timber with rectangular sections, milled down to attractive tapers. While traditional in appearance, the rig is fairly modern in the details, including a roller-furling jib and sail track for the main. Rigging requires a wide variety of blocks, cleats, and eyestraps, and careful routing of the running rigging.

Getting the PocketShip to the launch site and out sailing is a breeze. For easy trailering, the mast is stepped in a tabernacle and folds down onto the boom gallows. On reaching the launching ramp, you start by casting off the tie down that secures the mast to the boom gallows. The bobstay also must be shackled to the bow eye, unless the geometry of your trailer permits it to remain attached. Standing in the cockpit, you thrust the mast upward toward vertical and haul in on the jib halyard, which does double duty as a forestay, pivoting the mast into place. Once the boat is in the water, drop the centerboard and slide the mainsail onto its track. When this process is well-rehearsed, it is possible to be underway within 10 minutes of arriving at the ramp.

The boat is designed with singlehanding in mind, with all lines, including the jib’s roller-furler line, led to the cockpit. For a relatively heavy displacement boat with a 13′ 8″ waterline and 6′ 3″ beam, the PocketShip has surprisingly inspired sailing qualities. John Harris likes his PocketShip to sail fast, and worked hard to get as much speed as he could out of this little vessel. The hull lines are fairly refined and carry a good dose of racing dinghy in them. The boat has a single hard chine, a V bottom, and a surprisingly fine entrance. If it were not for the 268-lbs of ballast required to keep her on her feet, it could probably be induced to plane quite readily. The ample sail area adds to performance; with a 109-sq-ft main and a 39-sq-ft jib, the boat has no shortage of power.

courtesy of Chesapeake Light Craft

The prudent reefing and PocketShip’s ballast, over 250 lbs divided between the keel and bilge, lets the skipper sail while safely seated in the cockpit.

For a gaff-rigged boat, the PocketShip is close-winded, able to sail to within right around 50 degrees of the wind. A beam reach is where it really shines. The boat almost effortlessly plunges forth at a sprightly 5-ish knots and settles into a groove that yields delightful sailing. At speed, the PocketShip will plow jauntily through chop, and is stable and confident in rough conditions. Full sail can be carried up until the wind hits 10 to 12 knots; above that, a single reef will calm the boat down substantially without sacrificing any speed.

With its large sail area, a PocketShip will propel itself in even the lightest of airs. If currents are a fact of life in your home waters, however, a 2- to 2.5-hp outboard motor, hung on a mount fixed to the transom, is essential. The boat is easily driven and zips along under power. The manual notes that a pair of oars and a yuloh are auxiliary power options, good for a couple of knots, and though accommodations for them are not included, they would be easy enough for the builder to add.

Jon Lee

The cockpit foot well is kept to a minimal but functional size to make more room in the cabin for storage and sleeping.

The cockpit is roomy enough to accommodate three or four adults. It is an expansive and comfortable space, almost as well suited to lounging about as a living-room couch. The narrow, shallow footwell is a compromise with the sleeping accommodations below it, but the PocketShip’s cockpit is perfectly functional.

Jon Lee

The cabin provides sleeping quarters with the extensions, to left, under the cockpit seats.

The cabin has an open layout; you sit or sleep directly on the floorboards, with legs extended aft under the cockpit. At the forward end of the cabin there is a large storage area, and additional space aft, below the cockpit decks. There are comfortable sleeping accommodations for two full-grown adults. Though the cabin is small, it is possible to spend time below without discomfort, as I discovered during one very rainy weekend.

Jon Lee

The PocketShip performs well in light air, and when the winds fail, it is light enough to be propelled by sculling or rowing if the builder choses to rig the boat for oars.

There is a degree of celebrity that comes with sailing a PocketShip. A PocketShip owner gets used to being photographed out on the water, complimented at the dock, and peppered with questions at boat ramps. On a recent trip to Friday Harbor in Washington’s San Juan Islands, my PocketShip looked Lilliputian moored next to the long rows of enormous, glittering, white production cruisers.  Yet, the tourists walking the docks were inevitably drawn to my little red boat. I had to abandon my plan to lie about and read, and instead respond to the stream of questions and compliments that the boat drew. While the monster yachts that surrounded me had galleys, settees, even televisions, one little boy stood wide-eyed, marveling that such a little boat could have windows!

The PocketShip has indeed gained a following. With stout and shippy good looks, delightful sailing performance, and micro-cruising comforts all rolled into one built-it-yourself package, it is a following that is well-earned.

 Jon Lee of Everett, Washington, is a full-time engineer, sometime amateur boat builder, not-enough-time sailor.  He built his first boat, a self-designed rowboat, during grad school. In the years since, more boats followed, while Jon swore he could quit anytime he wants.  His greatest claim to fame is successfully leading his boatbuilding team to two successive last-place finishes in the Edensaw Boatbuilding Challenge at the Wooden Boat Festival, and loving it.

PocketShip Particulars

Length:   14′ 10″
Beam:   6′ 3“
Draft, board up:   16″
Draft, board down:   36″
Sail area:   148 sq ft

 

 

Plans ($249) and kits ($3619, full kit) for the PocketShip are available from Chesapeake Light Craft.

Is there a boat you’d like to know more about? Have you built one that you think other Small Boats Magazine readers would enjoy? Please email us!