Dan Newland has accomplished a lot in his lifetime. In his prime he built a 34′ IOR 3/4-ton sloop and three weeks after finishing it entered the 1982 Singlehanded Transpac, a 2,100-plus-mile race from San Francisco to Kauai, and took first place. He won the race again in 1986 and 1992. For the 1992 race he finished three days ahead of the next boat in a boat he designed and built using fabrics he designed while working for a company making composite fabrics. He also designed the fabrics for the boat’s sails, which he also designed and built. Dan’s career in composites included designing fabrics for AMERICA’s Cup projects and making carbon-fiber parts for rockets and satellites. He also built pricey boarding ladders for megayachts. (If you have to ask how much they cost, you can’t afford one. Hint: Think five figures.)
Surprisingly, Dan considers himself a late bloomer and writes, “I wasted the first five years of my life.” At the age of six, he began making up for his misspent youth by building model airplanes. His work improved after he learned to read. He learned Bernoulli’s Principles of Fluids in Motion sitting on his father’s knee, and soon after was reading about flight dynamics and could recite by heart his favorite passages to his bewildered friends. By the age of nine he was building model airplanes that could actually fly, and even took flight himself by taking flying lessons.
Dan was 12 when he built his first boat. It was a plywood hydroplane that he’d seen detailed in a magazine; he hounded his parents to fund the project. No one in his family really had an interest in boats; his dad had a canoe only as an accessory to his true interest—fly-fishing. Dan’s parents caved in, as he recalls, “to shut me up.”
When he took an interest in sailing, he sold his hydroplane and bought a Sunfish. That led to a 23′ Olympic Star keelboat and, at the age of 16, Dan graduated to even bigger boats and was racing offshore.
In recent years, Dan has returned to models and small boats. He builds and sails 37″-long T37 radio-controlled racing sloops and has built two cedar-strip sea kayaks. Dan had no experience with kayaks, so he drew upon Steve Killing’s Endeavour design when drawing up the hull. The first kayak he built was for his wife, Linda, using western red cedar, bird’s-eye maple, sapele, and Alaska yellow cedar.
The second kayak, CELESTE, is the one here, built mainly of red and yellow cedar, with some sapele and a dozen other different hardwoods for color and decorative touches. Dan has been drawing, painting, and sculpting for the better part of his life and has an artist’s eye. He recalls, “I got to thinking that wood could be an interesting medium for art. Bright-finished wood has the gift of nature’s artistry that you get to combine with your own imagination and skill.
Many woods are beautiful when varnished, but I realized that with a turn of the grain, a dark swirl or a knot, or unexpected color, this could be a palette that you selected to tell a story. I woke one morning and saw Saturn lying on the deck of the kayak. It hit me that the natural colors and swirls of grain of many different woods are reminiscent of the clouds and atmosphere of exoplanets.” He ran with that idea and embellished the deck with planets, moons, and a comet. One moon, with a diameter of just 3/32″, has a tiny knot for a crater.
Dan spent 550 hours building CELESTE, and that includes having to remove the deck’s ’glass-and-epoxy sheathing and five sprayed-on layers of clear topcoat. Dan noticed tiny white streaks where the epoxy had not fully saturated the ’glass cloth. They were almost imperceptible but were a flaw he wasn’t willing to live with. He redid the ’glass with an epoxy with a slow hardener, which continued flowing long enough to completely fill the weave. The experience proved his maxim: “All mistakes in boatbuilding are ultimately taken out with sandpaper.”
CELESTE reflects the high standards Dan has held for his work and is one more reason to assure himself that he hasn’t wasted a bit of his life since he turned six.
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All youngsters might begin their waterborne adventures in flat-bottomed rowing/sailing skiffs. Easy to build, but difficult to design properly, these honest little boats teach lessons in seamanship and self-reliance. At the other end of life’s voyage, a good skiff will take gentle care of old folks as they sail comfortable miles to nowhere in particular.
Here’s a flat-bottomed 15’4″ sailing skiff from Karl Stambaugh, and it looks just right. The talented young designer drew this boat for his dad to build in retirement. Carlton Stambaugh made a fine job of putting it together with plywood, epoxy, and paint.
On a pleasant, slightly hazy, day in late spring, I drove through the rural Maryland countryside to meet the Stambaugh family at the Bellevue ferry pier on the Eastern Shore of Chesapeake Bay. Freshly planted corn and beans, big-wheeled tractors scurrying from one field to another along too-narrow blacktop roads…the scenery hasn’t much changed in the past three decades. In this place of easy living, the scourge of “land development” seems to have been slowed.
Just south of the pier, the sailing skiff made a fine sight as she paced the ferry along the Tred Avon River toward Oxford on the far shore. Halfway across, the simple little boat turned about and reached back in my direction. The Stambaughs, father and son, relaxed in the bilge and stern sheets. As JOY came close in, Karl spilled the wind from her sail and eased the boat up to the sand beach. I climbed aboard, and we worked off into the gentle onshore breeze.
With the sheet trimmed, JOY accelerated in the brisk fashion that befits a light (170 lbs) skiff. She is propelled by a Chesapeake-style leg-o’-mutton rig…simple, efficient, and relatively inexpensive. The tapered wooden mast requires no standing rigging (wires that support the masts of her more costly cousins). Unlike common booms that run humbly along the foot (bottom edge) of a sail, the sprit boom attaches at a sail’s clew (lower, after corner) and runs across the sail to the mast. There, an adjustable rope snotter secures the boom well above the sail’s tack (lower forward corner).
The press of a breeze tends to twist sails and lift the after ends of their booms…not necessarily a good thing. Common yacht-club rigs use special devices called “vangs” and powerful, carefully placed sheets (lines) to control this twist. Aboard this skiff the triangle formed by the sprit boom, the sail’s foot, and the mast automatically takes care of the problem. As the boom tries to lift, tension in the foot of the sail holds it down. To obtain flatter sail shape desirable for sailing in a fresh breeze, we’ll snug up on the snotter and the halyard (the line that hoists the sail). When the wind eases, we’ll slack off on the snotter and halyard to give more fullness to the sail. This will produce more power in light air. We’ll accomplish the modification with few, if any, blocks (pulleys) and no gooseneck (an often bronze, and always expensive, fitting that connects a conventional boom to its mast). Unless we have a relative in the marine hardware business, there seems little sense to rigging an ordinary boom on a boat of this size.
JOY sails with a light weather helm. The nicely tapered tiller pulls gently in our hands, and if we release it, the skiff rounds up easily into the eye of the wind. This pleasant behavior aids in working to windward and ensures that the skiff won’t sail away without us should we fall overboard. The shallow rudder provides adequate control and allows us to explore marshes and winding creeks, which often prove more interesting and less crowded than deep water. A horizontal plate attached to the lower edge of the rudder increases its effectiveness.
The pivoting centerboard gives sufficient lateral resistance, which keeps us from sliding helplessly sideways to leeward. This we will realize the first time that we forget to lower the board. Yes, the case, or trunk, consumes interior space, but it also serves as a comfortable armrest when the crew lounges in the bilge. And that’s where we’ll often find ourselves.
Most of us will prefer sitting on cushions spread in the bilge, while resting our backs against the skiff’s perfectly angled sides. The crew will be happiest sitting on the floorboards, facing aft and leaning against the ’midships thwart. Aboard JOY, the crew’s cushions are replaced by a modified canoe chair, which offers portable and sybaritic accommodation. By cutting away just a little of the ’mid-ship frame, we’ll be able to recline in the bilge for a good night’s sleep. Many folks have camp-cruised aboard less worthy boats, and the designer assures us that the structural modification is acceptable.
We’ll build this sailing skiff with plywood, lumberyard stock, and epoxy. Stambaugh cleverly specifies solid (not plywood) sheerstrakes. These planks, which form the upper portions of the boat’s sides, will lend stiffness and a traditional appearance to our skiff. JOY combines the light weight and leak-free aspects of a plywood hull with the handsome appearance of a traditionally planked skiff. She is simple to assemble but striking to look at.
Karl Stambaugh, who has drawn many skiffs, describes this one as “fine for rowing and sailing.” If you plan to row more than sail, consider putting together his slender Bay Skiff 15. If you would rather sail most of the time, the designer’s heftier Windward 15 might be the answer. A small outboard motor can be rigged on any of these skiffs…if you choose to endure the stench, noise, and expense.
Just as drawn, the versatile Sailing Skiff 15 seems about perfect for the noble purposes of education and relaxation (and perhaps an occasional fishing trip). If you can build only one boat, this might be the one boat to build.
Plans for the Sailing Skiff 15 are available from Chesapeake Marine Design.
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Frank Pedersen is a man of enthusiasms. Before setting out on a new boat project in 2002, he had owned a variety of modest-sized boats in his days, and he had also built a Wayfarer dinghy for himself. Over the years, he had gained enough experience to know what he liked and wanted in a boat. He studied hull forms, especially those of planing hulls, and when he felt ready he set out on a quest to design one for himself.
He wanted a hull that would be fast, that would plane when the wind conditions were just right, something that would give him the thrill of surfing down the front of a following sea. At the same time, simplicity and low cost remained constant priorities for him. “I read everything I could find,” he said, and began working up some preliminary sketches.
At the same time, Brion Rieff’s boatyard in Brooklin, Maine, had just moved to a new location, a much larger building than it had previously occupied, with plenty of space to grow. Pedersen talked with Rieff about his ideas, and Rieff consented to have him build the boat in a then vacant space in the boatyard’s loft. With Rieff looking over his shoulder, so to speak, and offering advice on scantlings and construction techniques from time to time, Pedersen set to work. The boat would be for his own use, but he had in mind the development of lines plans for other amateur builders, with expanded mold outlines and plank shapes. Perhaps, in the long run, he could develop a kit of pre-cut parts.
The kit prospect hasn’t panned out yet, but the result of the design and construction is WINDSPRITE, a 26′ multichined boat built of plywood and intended to be simple, inexpensive, and yet exciting to sail. He’s calling the design the WindSprite 26, and lines plans with the amateur in mind have been completed.
He used 50 sheets of okoume plywood in the construction, and plywood is far and away the predominant building material in the boat. Below the cabin sole, the construction is “egg-crate” style, with longitudinal and athwartships plywood bulkheads giving rigid structural support for the planking and making for a very stiff hull. The longitudinals form something like a fore-and-aft girder. Pedersen laminated the frames of his prototype, but the frames, too, could be made of plywood. All the parts, of course, are epoxied together and the hull is sheathed in fiberglass cloth set in epoxy.
In traditional flat-bottomed or V-bottomed boat construction, a chine is the angle where the bottom planking and the side planking come together. Typically a chine log, a kind of longitudinal stringer, supports the joint and receives the plank fastenings. Because plywood can’t bend to the same complex curves that traditional construction can accept, a design using more than one chine—“multichine”—allows plywood to emulate the lapstrake planking of a round-bottomed hull. In the WindSprite 26, the planking is 3⁄8″ plywood, with stringers backing each chine joint for the length of the hull. The keel “plank,” or the relatively small area of the bottom of the hull that is flat, is doubled in thickness, as is the transom. She has a fixed fin keel, which necessitates hauling the boat in slings to set her on her trailer.
The boat is light for a 26-footer, at 2,700 lbs of displacement. By contrast, the modified cold-molded Paul Gartside double-ender ELF (see page 96), with substantially more equipment for its completely different purpose of comfortable cruising, displaces more than 5,000 lbs for its shorter overall length of 24′. WINDSPRITE’s light weight makes her a responsive sailer. She’s quick to answer the helm and comes about very smartly from one tack to another. Those who grew up racing Lasers or C-Larks would feel right at home here—minus the wet ride. Her high freeboard keeps her dry, and Pedersen observes that the multichine construction tends to deflect spray. She’s meant for, as Pedersen describes it, “performance daysailing.”
At the helm, Pedersen himself beams with excitement when the boat picks up speed on a reach, and he seeks out opportunities to show how well the boat can take advantage of waves for a little extra boost off the wind. He’s in his 70s, but when a good breeze is up and the boat is sailing well, he’s like a kid on a carnival ride. She’s fast—in one recent outing in a lovely fresh breeze, our GPS showed she was routinely hitting 6.9, 7.2, as much as 7.4 knots without feeling any need of reefing the mainsail. Her large cockpit (8’6″ long) gives the sense of sailing a much larger boat. She has a seven-eighths fractional sloop rig, but she also flies an asymmetrical spinnaker on a short retractable bowsprit. Pedersen is the first to say he isn’t a hell-bent, ride-the rocket kind of racing sailor. He takes his joy in making the boat move well, and, as may be truly said of many a performance craft, the boat can probably take a good deal more weather than the sailor cares to. Her low trunk cabin allows ample working room on deck and good visibility forward. With roller furling and with the working lines led to locking fairleads on the aft end of the coach roof, all her lines except the halyards can be very easily managed from the cockpit.
But Frank has done his share of racing with WINDSPRITE, too. She has performed remarkably well. In the 2006 Maine Retired Skippers Race in Castine, she was eighth in a fleet of 42 boats. On corrected time in the 2006 Eggemoggin Reach Regatta in Brooklin, she finished in a respectable position, 13th out of 19 in her class. Not a bad showing at all when you consider that she sailed in company with some of the most recent cold molded racer-cruisers from places like Brooklin Boat Yard and Rieff’s own yard. Those other ERR fleet boats are all elegant in their perfection of long overhangs, lovely curved and raking transoms, the best materials available, cold-molded construction, high-end electronics—and with the price tag to match, too. WINDSPRITE bears them little resemblance, with her very high freeboard, straight stem raked forward only slightly, aluminum spars, Dacron sails, and plain-vanilla cabin. Her transom, especially, is an anomaly, being very broad, very high, and almost perfectly vertical, like a racing dinghy’s transom writ large. A person would be hard pressed to call it lovely, and none among the legions of rapturous boat poets would linger on its sensuality. But it has to be said that this boat isn’t about looking pretty at the mooring. It’s about the enjoyment of handling the boat. Frank deliberately left the transom broad so that the runout would provide ample buoyancy aft and contribute to WINDSPRITE’s planing abilities.
The vertical transom makes her outside-mounted rudder a very simple device. She has no inboard engine (and no expensive systems, either), so when the wind fails Pedersen uses a 2.5-hp four-stroke outboard to get her home at about 5 knots. The outboard is stored in a compartment under the starboard cockpit seat and is mounted on a simple bracket—another good justification for that dead-vertical transom. He sails on and off a mooring, and so far he hasn’t had much call for the outboard. The boat balances very well on the mainsail alone after the jib has been rolled up to clear the foredeck so the crew can comfortably fetch the mooring pennant.
The accommodations are ample for two, if spartan. No doubt an owner would find his own ways to trick it out with a few of the comforts of home. The plans show two portlights per side in the trunk cabin, but Pedersen hasn’t seen the need for them and saved expense by doing without.
The key aesthetic of this boat is its simplicity. Frank estimates his materials cost at about $18,000, or less than the price of a mainsail for some of the larger “spirit of tradition” boats he sees in the races. He spent about 1,500 hours on her construction, which he completed entirely on his own.
This Boat Profile was published in Small Boats 2007 and appears here as archival material. If you have more info about this boat, plan or design please let us know in the comment section.
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Here we have a rowing boat that combines traditional aesthetics, and adequate stability, with the high performance and full-body exercise offered by sliding-seat rowing rigs.
On a cold day in November, two visitors arrived at the WoodenBoat waterfront. Chris Kulczycki, founder of Chesapeake Light Craft, and John Harris, current CEO and owner of the company, had come to show us their fast new pulling boat. They carried their sleek white Annapolis Wherry on racks atop a Nissan Pathfinder.
We launched the boat into the tail end of a passing cold front, which still had enough punch to kick up a sharp 15″ harbor chop. I climbed aboard, strapped my feet into the stretchers (foot braces) and, urged on by cold air and a brisk wind, began to pull hard. The 65-lb wherry accelerated quickly and cut easily through the steep waves. Despite its modest inertia, the light hull carried way with authority. We experienced little loss of speed during the recovery portion of the strokes as the oars’ blades skimmed the tops of the waves. Yes, we took some saltwater spray aboard…not really a bother when we’re rowing fast.
Stability seemed all we might expect from a boat of this purpose. The wherry is much steadier than a typical “recreational shell,” but this is no rock-solid flat-bottomed skiff. The slender (38″-wide) hull asks that we keep our weight carefully centered. Of course, that stable skiff on its best day could not keep pace with this wherry.
As this old oarsman supplied the propulsion for the wherry, a Piantedosi Row-Wing acted as the transmission. That wonderfully elegant “sliding seat” unit simply drops into the bilge, and off we go. The monorail rig works perfectly. There’s no slack or unwanted flexibility in its mechanicals; but, if we are dissatisfied with perfection, there are other options.
We can row this wherry from a fixed thwart. The oarlocks can be mounted on the gunwales or on short outriggers. Let’s raise the locks an inch or two so that the oars’ grips will clear our thighs during recovery. Those of us with stiff necks, who still like to see where we’re headed, might consider the forward-facing rigs available from Ron Rantilla Rowing Systems, 30 Cutler St. #207, Warren, RI 02885. These clever devices can be operated using just our arms, or just our legs, or we can employ all of our appendages. Our seats remain fixed in the boat, and we can see the path ahead without looking over our shoulders. Oarsmen who prefer to remain seated backward might simply affix a “Third Eye” cyclist’s mirror to their caps or sunglasses.
As the wherry’s appearance suggests, this is a glued lapstrake structure…but we’ll find a difference in assembly, a big difference. When creating conventional lapstrake hulls, experienced builders bevel the edges of the lapped planks to ensure a tight and even fit that gives strength and keeps out most of the water. The Annapolis Wherry goes together LapStitch fashion. This technique, developed by CLC, employs a CNC machine to cut the planks to shape and to work a constant 90-degree rabbet into the inside lower edge of each plank. Aren’t computers grand?
To assemble the hull, we’ll place the square edge of a plank into its neighbor’s rabbet and join everything with twisted wire ties (as in common stitch-and-glue construction). Then, using a plastic syringe containing epoxy filled with silica, we’ll fill the voids at each lap…no tricky compound bevels needed. Because the hull rests upside down while we work, gravity will be our reliable assistant. That great force of nature will cause the epoxy slurry to flow into all gaps.
These LapStitch hulls go together quickly. Compared to ordinary stitch-and-glue construction, we’ll need to do less sanding and grinding to achieve a smooth and fair surface. As with all lapstrake boats, the shadow lines cast at the laps accentuate sweet hull lines.
Fast and easily driven, the Annapolis Wherry makes a fine exercise machine for serious and casual athletes. In calm water, with the rowing position moved forward, this slender boat becomes the perfect vehicle for a romantic afternoon. Can there be a better way in which to court a young lady? Conversation falls into the rhythm of each stroke as the miles flow by. Good times.
Plans for the Annapolis Wherry are available from Chesapeake Light Craft.
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I never saw Frank Prothero smile. He was a gruff, imposing figure with enormous beat-up hands who looked like he had strayed here from the 19th century. He was revered in Seattle’s wooden boat community for his lifelong career as a shipwright and, even beyond the respect due for his inestimable accomplishments, he had an air about him that commanded it. I used to see Frank back in the early 1980s when I was working for Joe Bucek and Land Washburn, owners of the Wooden Boat Shop in Seattle’s University District. I was in my late 20s and had built just a handful of boats and knew just enough about boatbuilding to mind the store.
Frank was then in his late 70s and had been building boats for over 50 years. It was in his blood. His ancestors in Wales had been building boats since the late 17th century, his great-grandfather immigrated to Seattle in 1870 and went into business building boats on the shores of Lake Union, and his grandfather, father, and brother were all shipwrights. Frank was in a retirement, of sorts, and was building himself a 65′ gaff-rigged topsail schooner in a floating boatshop on the south end of Lake Union. He had been working on it since 1965.
Frank would often come to the Wooden Boat Shop, always wearing a newsboy hat, a khaki shirt, and leather work boots with white crepe soles. I don’t recall ever speaking to him beyond a hello when he came in, or getting any more of a reply other than a nod. When he wandered the aisles looking at the wares, he had a habit of pressing his lips together tight in a straight line, turned neither up nor down at the corners of his mouth.
During one visit, he was browsing around the store while Joe was helping another customer come up with a fix for a leak between his boat’s keel and a garboard. Joe was well aware that Frank was within earshot, and when he had come to the end of his recommendation he turned to Frank and asked, “Does that sound about right, Frank?” I don’t recall that Frank even looked up, but he muttered, matter-of-factually, “I don’t give a good goddam what he does with his garboard.” I was thunderstruck; steeped as I was in Seattle politeness, I couldn’t imagine being that unbridled, and admired him all the more.
I could put Frank’s abrupt manner in a familiar context because my Massachusetts-born father had raised me on the Downeast humor of Marshall Dodge of Bert & I fame. His record albums were inhabited by lots of crusty New England old-timers. Dodge tells a story about Maine shipbuilder Harvey Gamage impressing the owner of a boat that needed a fix for a puzzling leak, at a garboard in fact. Gamage took one quick glance at the boat and gave him the simple solution to the problem. The customer asked, “How did you know just what to do?” and Gamage replied, “Goddammit man, I can’t understand all I know.” Frank was just such a character. Genius can be forgiven for the faults that often attend it.
Joe let me accompany him once on a visit to Frank’s shop. It sat on a 110′-long barge, and the schooner filled the cavernous shed built over it. I kept my eyes open and my mouth shut. As I recall, Joe told me that Frank started the project with the lofting—no model, no drawings, no offsets—he had all that in his head and just went straight to work with a batten. The hull was heavily timbered and immensely stout, and yet there were delicate carvings on the cabin cornerposts. The boat had already been 17 years abuilding and it was clear the Frank was not taking any shortcuts to finish the schooner in the years he had left in his life. Everything he did was a devotion to the best traditions of an era he had seen come to an end. He wasn’t just building a schooner, he was making a monument.
During the construction of the schooner, vandals had opened a faucet by Frank’s shop and left the water to pour into the barge. It went unnoticed for quite some time and eventually the barge listed heavily and the schooner fell over on its side. Frank pumped out the barge, righted the boat, and went right to work repairing the damage to the hull and resuming construction.
He launched his schooner on a sunny day in July 1986. After working on it for over two decades, getting it afloat on Lake Union could have been a time for Frank to be beaming, but all the while his face was set in that tight-lipped impassive expression. He christened the schooner GLORY OF THE SEAS.
Frank wasn’t being vain about his work in the name he had chosen. It honored a 250′ three-masted clipper ship, GLORY OF THE SEAS, designed by Donald McKay, best known for his GREAT REPUBLIC, the largest full-rigged ship ever built in America and FLYING CLOUD, a record-setting clipper. GLORY OF THE SEAS was launched in 1869. She was the last and the finest of McKay’s clipper ships and sailed for 41 years before being stripped of her masts to serve as a cannery and cold storage. On May 13, 1923, she was run aground south of Seattle, at Brace Point, and burned for her iron and copper. Frank, then 18 years old, was there and took part in the salvage. He must have seen how beautiful a ship she was and regretted taking part in her ignoble demise.
Frank died on November 16, 1996, at the age of 91. Just the night before, he had been working on GLORY. As far as I know, he had never raised sail on GLORY, but that wasn’t his goal. His son, Bill, related how Frank felt about sailboats: “He used to say the only reason to take them out was to have an excuse to work on them when you get back.”
GLORY remained afloat in Lake Union and for years, I often visited her when I kayaked around the lake. She was tied alongside a boat shed that could have protected her but for her masts, towering even though her topmasts were gone, so she remained out in the weather. The covering built over the deck was eventually in tatters. Her topside paint peeled, and a tangle of running rigging hung from the mastheads like cobwebs. The nameboard on her port bow couldn’t have been Frank’s work. GLORY OF THE SEAS was spelled out in plastic letters tacked on an unadorned board with the first S in SEAS upside down. Her condition worsened year by year, and then last year she disappeared.
Several months ago, driving into Port Townsend, I caught a glimpse through the poplar trees along the road of a schooner propped up in a boatyard. It was GLORY. She had a gaping hole in the starboard side where the planks had been removed. Fragments of rotting frames had spilled out and littered the ground around her. A shipwright I spoke to there said that she was in need of a new owner, someone who had the skills and the finances to put her back to rights. A month ago, I went looking for her and she was gone again. A woman at the marina said she had been launched and was taken to Lopez Island.
I tracked GLORY down and she’s now in the care of shipwright Jeremy Snapp and his son Trevor. I met Jeremy when I was living on Lopez Island in the early ’80s and was impressed with the caliber of his work. GLORY is in good hands, but she’ll need the support of a broad community to fund her restoration.
Jeremy sent me the photograph above of GLORY at anchor just off the shore near his home and to see her looking shipshape again, freed from the confines of Lake Union, nearly brought me to tears. However gruff Frank might have seemed to me, this great beauty was always in his heart.
If you’d like to support Frank Prothero’s legacy and the restoration of GLORY OF THE SEAS, check the website in her name and contact the Snapps at [email protected].
Mark Kaufman—a high-school woodworking teacher and collector of vintage runabouts—spent years looking for a classic runabout design to build that would complement his antique two-cylinder Mercury outboards. He had in mind something small enough to hum along with a 10- to 20-hp outboard and with a roadster-style cockpit to accommodate two. Kaufman knew that runabouts with hard chines could get tripped up during tight maneuvering and throw their pilots, so he wanted a boat with beveled—or “anti-trip”—chines. He found such a design while perusing a 1938 issue of Motor Boating magazine, which featured plans and building instruction for a boat designed by Bruce N. Crandall. The article, “Flyer—A Midget Runabout,” written by Crandall’s brother, Willard, stressed the 10′ Midget’s ease of construction, overall lightness, low cost, and ability to plane when powered by a 5- to 10-hp outboard.
Some 82 years later, these same attributes appealed to Kaufman, who opted to power his Midget with a 1950 Mercury KG7 Super 10 Hurricane—“the hotrod of the day,” he noted. “It’s a ball of fire.” In practice, the KG7 performs more like a 16- to 18-hp, which bumps up against Crandall’s maximum power recommendation of a 16 hp.
Crandall (1904–82), a naval architect, designed single-step hydroplanes, runabouts, utility boats, and sailboats. Many of his designs were published in Motor Boating, Sports Afield, Popular Science, and other magazines. During the late 1920s and early ’30s, he also co-owned—along with Willard and their father, Bruce V. Crandall—the Crandall Boat Co., where they designed and manufactured watercraft and sold plans for the do-it-yourself market. He continued designing boats until his death at age 77.
The Midget was a recreational version of Crandall’s 13′ Flyer—a class C racing runabout that also had beveled chines, as did many of Crandall’s designs even though they were uncommon at the time. The Midget is not believed to have been commercially produced. Kaufman obtained plans for the Midget Flyer from D.N. Goodchild, whose company sells reprints of the original 1938 plans.
Kaufman, who has taught high-school students how to build boats for more than 20 years and for a decade also was an instructor at WoodenBoat School in Brooklin, Maine, wanted to build his Midget Flyer using traditional lightweight batten-seam construction without any plywood, fiberglass, or epoxy. Solid wood planking would be screw-fastened to battens, which, in turn, would be fastened to internal frames.
Crandall specified mahogany, cedar, cypress, spruce, and white oak for planking, frames, transom, and battens. Kaufman opted for local hardwoods—sassafras, white oak, and paulownia—and held the cost of his wood down to $650 while keeping his Midget light in weight without sacrificing strength, durability, or decay resistance. He built the Midget in the woodshop where he teaches; the project took 18 months of his spare time.
Construction begins upside-down on a strongback with sawn ring frames constructed of lapped pieces for the bottom, sides, and deckbeams. The plans specified frames made from 5/8”-thick spruce or mahogany or 1/2″-thick white oak, but Kaufman went with sassafras, making the frames 9/16″ thick and the transom 5/8″ thick. Crandall had specified a transom rake of 12 degrees, but Kaufman, after determining that 15 degrees would provide a better angle for the outboard, added a motor block beveled to 3 degrees.
The keel is 3/4″ x 1-1/4″ white oak. The plans also call for 3/4″ x 1″ white oak for the full-length chines and 3/4″ x 1-1/4″ spruce or mahogany for the inner chines, which are faired with the chines just forward of station 2 and together create the angled anti-trip facet; he used 3/4″ x 1 1/4″ white oak for both. Kaufman originally used sassafras for the 1/2″ x 1-3/4″ battens, but it didn’t yield a smooth fair curve when steamed. He then tried paulownia, an exceedingly light Southeast Asian hardwood that now grows in Pennsylvania, which worked beautifully, and weighed less than half as much as white oak.
Kaufman also used paulownia for hull planks, taking advantage of the wood’s lightness to make them 7/16″ thick instead of the specified 5/16″ mahogany, cedar, cypress, or spruce. In a rare departure from traditional materials, he used 3M 5200 bedding compound to seal the plank seams. (The plans specify that seams below the waterline be filled with strips of cotton “flannelette” saturated in marine glue.)
Once the hull is right-side up, the cockpit coaming and transom knee are installed before the final two upper side planks are beveled and attached. The afterdeck is composed of six wide planks and a pair of narrow outer planks that run from the transom to station 3. Crandall called for the foredeck to be covered in light cotton cloth or balloon silk, tightened and sealed with airplane dope. Following the interior and exterior finish work, Kaufman used 2.7-oz aircraft Dacron, which he heat-treated and sealed with Randolph non-tautening nitrite clear dope.
Crandall’s article doesn’t mention the steering wheel, so Kaufman made a beautiful 14″-diameter one of brass and sassafras. He chose to mount the wheel amidships to maintain an even keel when driving solo.
Kaufman used leftover planking stock for the floorboards and backrest, and he used the same wood for a seat, although no seat was mentioned or drawn by Crandall. The plans specify 1/4″ plywood for the backrest. For his backrest and seat, Kaufman fastened paulownia planks on sassafras cleats.
Crandall suggested installing 1/2″ aluminum half-round gunwales; Kaufman went with white oak 3/4″-thick tapered spray rails and 1/2″ x 7/8″ rubrails. The original plans also called for an aluminum fin for boaters wishing to travel over 20 mph, but for ease of trailering and to permit the Midget to be hauled ashore, Kaufman opted for a 3/4″ x 1 1/8″ white oak shoe keel that ends 18″ shy of the transom.
To get deck fittings with the classic look he desired, Kaufman fabricated his own. Instructions on how he made them are featured in his article, “Fillet Brazing for Custom Boat Hardware.”
Kaufman’s Midget Flyer weighs 130 lbs, just over Crandall’s estimate of 125 lbs. Kaufman chose a trailer with a center roller forward to support the forefoot of the keel. The Midget trailers, launches, and recovers “effortlessly,” according to Kaufman, who usually does this job by himself.
When I piloted the Midget, I found that at low speed its trim is close to level; the bow rides up slightly, but not in an unsightly manner. With a touch of the throttle, it leapt to life and snapped on plane without delay. I thoroughly enjoyed the proximity to the water while piloting the Midget, an intimacy that reminded me of paddling. Kaufman said that his GPS clocked the Midget’s top speed at 34 mph with a solo driver. I piloted the boat in a few inches of chop and was at a speed of about 25–30 mph when I became aware of a transition from light chatter to pure glide; the hull felt as though it was floating, and the ride turned surprisingly smooth. “The best performance is in 3″ of chop,” Kaufman says, “you’re getting air under the boat.”
Several years back, I piloted a three-point hydroplane and never got comfortable with its airplane-like speed. In contrast, the Midget Flyer offers comfort and speed that do not disappoint but remain closer to the recreational side of the performance scale. You won’t lose your shirt, though your hat might blow off. The Midget doesn’t have a windshield, so be prepared to feel the wind.
“You’d kill the experience if you put on a windshield,” Kaufman told me (though he adds the caveat that the curvature of the deck pushes a fair bit of the airflow overhead). The wind and the proximity to the water combine to enliven the Midget’s ride, yet I felt at ease behind the wheel after a few preliminary runs.
The beveled chines and keel shoe stabilize turns and engender a sense of confidence—the Midget carves gracefully. The experienced driver will find that the Midget can remain on plane through playful banking maneuvers, though even Kaufman backs off the throttle for sharper turns, and high-speed turning requires a larger radius. In waves of 1′ or more or when crossing larger wakes, the Midget may porpoise as its shallow-V hull skims across the waves more than it cuts through them, but backing down the throttle will quickly return the pilot to comfort.
Under rough conditions, Kaufman has also found that turning slightly and planting more of the hull’s forward V as well as one of the chines into the water can help stabilize the hull. Even in turbulent waters, the Midget offers a dry ride. Kaufman has only been doused once, when he was out on Long Lake, near Naples, Maine, in 2′ waves and even then, it was just the spray blowing off the crests. He also once went from full speed to a dead stop—he ran out of gas—and no water sloshed over the transom. For general use, he keeps trim ballast in the form of a gallon jug of water lodged under the foredeck centered near the bow, which helps to minimize porpoising. For high speeds, the bow ballast comes out and the cavitation plate on the outboard is placed parallel to the boat’s bottom. For routine use, the engine is tucked in about 2 degrees toward the transom.
The plans don’t call for any flotation, though Kaufman often carries a few boat cushions beneath the foredeck. Knowing that he would regularly fish from his Midget, he added a pair of vertical braces under the afterdeck to support its use as a seat.
While the cockpit was designed to accommodate two adults, the quarters are a bit tight when riding with a partner, and the driver will have to handle the centered wheel while sitting to the side. Getting on plane can require both to lean forward. Even so, the thrill of the ride sweeps away any inconveniences. With two aboard, the Midget’s top speed is 29 mph.
For Kaufman, the Midget “is as fun as it gets. I’ve got three powerboats, but with the Midget the fun factor is high and the hassle factor low.”
Donnie Mullen is a writer and photographer who lives in Camden, Maine, with his wife Erin and their three children.
Mark Kaufman wrote detailed instructions for building the Midget Flyer in WoodenBoat magazine, Nos. 275, 276, and 277.
Midget Flyer Particulars
[table]
Length/10′
Beam/45.5″
Beam of planing surface/38″
Maximum power/16 hp
Weight/125 lbs
Capacity/2 persons
[/table]
Plans for the Midget Flyer are available from D.N. Goodchild, who reprinted the article that originally appeared in the January 1938 edition of Motor Boating. Goodchild identifies the article as publication No. 5381, “A 10-ft. Midget Runabout”; see www.dngoodchild.com or phone 610–937–169.
Update: 8/13/21 D. N. Goodchild has had trouble with his website and is currently working to get it up and running.
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I was out rowing not long ago on a beautiful Vermont morning. There was no one but myself, a pair of loons, and a blue heron on the 900-acre pond, and the water so clear I could see small bass swimming in the weeds at the bottom. Above an unbroken shoreline of pines there was only blue sky and puffy white clouds. These are wonderful and fun times, and my Solo Packboat is what makes these moments possible.
Each 12′ Ultra-Light Solo Packboat is hand-crafted one at a time by the Martin brothers, Justin and Ian, of the Adirondack Guideboat Company (AGB) in North Ferrisburg, Vermont. It’s their latest innovation, inspired by the original cedar guideboats that have plied the lakes, rivers, and streams of New York State’s Adirondack Mountains since the middle of the 19th century, carrying sportsmen and their gear to places without roads. The boats needed to be tough for river bottoms, agile for streams, capable in whitecaps on windy lakes, large enough to carry plenty of cargo, and yet light enough to be portaged solo when needed. Although the Martins still build some boats from cedar, the majority are laid up with strong and light Kevlar hulls, with cherry gunwales and decks, and woven seats and backrests.
The Packboats are beautiful to look at whether red, black, forest green, yellow, white, or, what I chose, deep burgundy. All come with especially made, fine-grained cherry or maple oars. The oars offer more speed than paddles and provide power and stability to handle whatever arises on the water. All the fittings on the boat are heavy brass: oarlocks and pins and the tow rings on the decks. Leather straps support the backrests and give unlimited adjustability for comfort whether on a long row or a short fishing outing. You sit deep in these boats, close to the water and stable. The bottoms are coated with a heavy abrasion-resistant coating to withstand pulling over gravel or inadvertently hitting rocks or oyster beds.
AGB modified the original guideboats not only by modernizing the construction materials, but also by making design changes to enhance performance and functionality. Over the years I’ve owned all three models of AGB’s boats: a 15′, 60-lb Adirondack Guideboat; a 14′, 80-lb Vermont Dory; and now, the 12′, 34-lb Solo Packboat. I bought the Packboat for one main reason: easier handling from storage to car to dock. As my father said to me when he was 90 years old: “If you want to keep going, Boy, you gotta keep adapting”! Now that I’m approaching 80, I know that was sound advice.
Of the three boats, I have to say that my Solo Packboat is turning out to be the most fun overall: it is shorter, lighter, narrower, and easier handling solo, on and off the water. While the other boats required a trailer-hitch T-bar extension to be carried in my pickup truck or SUV, the Packboat slides nicely in the back of either vehicle with only about 4′ protruding. I only have to lift one end of the boat onto the back of the car, and then lift the other end and slip it in. With two ropes to hold the boat down, I’m off. I can launch most anywhere from big-boat launch ramps to high-banked creeks and backwaters. A reasonably strong person can cartop this 34-lb boat but two people, of course, make the job easier.
The Packboat is wonderful on all kinds of water—calm ponds, blustery white-capped lakes, lively streams, and shallow backwaters—and takes the worry out of rowing it almost anywhere.
Entering the boat when it’s even just lightly grounded is easy. If the launch site is high-banked and the boat is fully afloat, it is a bit tricky getting in, but manageable. This gets easier with practice. I get out of the boat by using a “pull-up” rope I attached to the brass ring on the bow deck. I just pull myself up and step out. No trick to it, and it’s easy on the legs.
Pulling away from shore is exhilarating—the boat is quick, runs true, and it almost seems to jump to the oar strokes. The Packboat gets up to speed pronto and holds its pace easily. Planting both oar blades deep and abruptly stops it quickly. The light weight, short length, and flat bottom give the Packboat exceptional agility. Pulling one oar and backing the other spins the boat around in place. To zigzag through tight turns, the boat responds immediately to light touches of one oar in the water, then the other. Just dipping a tip veers the bow right or left. It’s great fun. (My granddaughter is pretty good with the oars, too.)
On one outing, caught by a wind that picked up suddenly and soon had the waves white-capping in a shallow lake, the Packboat handled the conditions well, cutting nicely into the waves or riding over them. It was clearly livelier than my other AGB boats, but, as my confidence in the boat grew, this was truly enjoyable. The Packboat was really at ease in rough water, especially when rowed straight into it. When I wheeled the boat and headed downwind, it tracked nicely, and I did some thrilling surfing when a breaker rose astern. I turned the boat beam-to the waves and at first got a jolt of adrenaline as the Packboat rolled side-to-side; then, confident that it wouldn’t capsize (in 20 years I’ve never had an AGB boat capsize or even take on water, and it has flotation tanks on both ends), I let myself go with the rodeo and rowed on for quite a way, and soon got used to the jostling. When taking the waves on the quarter, the little boat really excelled, and the touch of an oar allowed me to position the boat to catch wave after wave and rush forward, with the water coming up inches from the gunwale and racing by alongside. The Packboat performed like a sports car!
On another outing, in a stronger wind that was blowing flags straight out, the boat rose to meet the greater challenge. It was a pretty nasty day and mine was the only boat on the water. As rough as it was, the Packboat didn’t take in spray from the front or the sides, so I didn’t get wet. There was no need to push things, so I headed back in pretty soon, but assured that the boat could handle it. My learning curve in rough (and really rough) stuff was steep, and I was soon completely confident in the Packboat. The handling was superb, even playful.
While the Packboat is designed to be rowed, I’ve been surprised by how well it performs with a kayak paddle. From time to time, such as when I’m birdwatching in the swamps and rushes, I’d rather face the direction I’m going. Pushing both oars forward will do this, but the Packboat, with its narrow 37-1/2″ beam, takes well to being paddled like a kayak. Propelled by a double-bladed paddle, its quickness and agility again come through. I like to switch periodically from rowing to paddling—a change of pace, a rest for some muscles, and a good use of muscles otherwise not used. And, a kayak paddle makes it possible to thread through very tight spots on creeks and narrows. Of course, the Packboat takes well to a canoe paddle equally well. The adaptability to different forms of propulsion makes the boat nicely versatile.
The original Adirondack boats were built to haul multiple passengers and a week’s gear, and while the Solo Packboat is not capable of that, it’s not really tight on space either. When I was considering the switch to this boat, I was concerned that my 6′ 2″, 190-lb frame might not fit well, or might look awkward. That wasn’t so; the fit is definitely tighter, but not snug or the least bit restrictive. And its size hasn’t prevented me from heading out with the dog or a young grandkid, or lunch, or fishing gear, or even a guitar on calm rows. The Packboat is rated to carry 300 lbs, so it can carry me and another 100 lbs more.
My age-driven switch to a smaller and lighter boat was a good decision; getting the Solo Packboat was a great decision. I’ve found that the “grab-and-go” ability of the boat really does make a difference in how much I get out on the water. A quick row before lunch or after dinner is not only possible but also fulfilling. I definitely did give up space for others—full-grown passengers, that is—but then “others” didn’t very often want to come with me on my long two-hour rows in the backwaters or when the wind was up and the waves curling. Rowing in these close-to-the water boats on no one’s timeline but one’s own is a personal experience best appreciated alone. For me, it’s what rowing is all about: a calm mind, rhythmically active muscles, outdoors and on the water. The Solo Packboat is made for just that and more. And, if your partner ever begins to feel left on the shore too often, just get another Packboat. The Martin brothers might just deliver it to your door.
Mike Schmidt lives a cloistered life in the small town of New Smyrna Beach, Florida, near the mouth of the Indian River where it opens into the Atlantic. He rows lagoons, mangrove backwaters, and streams with birds and dolphins for company. Each spring, he and his wife move to the hills of Vermont to live in an old log cabin, surrounded by forest and overlooking a small trout pond. While in Vermont, he rows Lake Champlain, and its surrounding rivers and reservoirs and when not rowing, does sport shooting with a recurve bow and a shotgun, rides his bike, plays the guitar, works at playing golf, and, spends time with his grandkids.
Ultralight Solo Packboat Particulars
[table]
Length/12′
Weight/34 lbs
Beam/37.5″
Draft/~4″
[/table]
The 12′ Ultra-Light Solo Packboat is available from Adirondack Guideboat for $3,075, including cherry oars. Woven backrest $265. (Prices updated March 2022)
Is there a boat you’d like to know more about? Have you built one that you think other Small Boats Magazine readers would enjoy? Please email us!
It was July, and I was starting to feel claustrophobic. Surrounded by masked faces everywhere I went, switching sides of the street when I saw a neighbor coming, it seemed impossible to escape the pandemic. I yearned to be somewhere I could move freely without fearing human contact and breathe in cool clear air without restriction. The southern waters of the Salish Sea, which have drawn me back year after year, would be that somewhere. Its maze of narrow waterways doesn’t attract the boaters who crowd the San Juans and the Gulf Islands in the heart of the Salish, and offers many places so shallow that only small craft can travel there.
I trailered ROW BIRD, my 18′ Oughtred Arctic Tern, to Arcadia, a community of a dozen homes 11 miles north of Olympia, the state of Washington’s capitol. The concrete boat ramp there, usually busy with commercial shellfish boats equipped with dive gear and burly men in chest waders, was empty. Grateful for the solitude and the freedom to breathe, I felt surprisingly normal as I launched ROW BIRD. I set out late in the day, in that golden hour when the sun illuminates the water in long orange bands. With about three hours to make 5 nautical miles before dusk, and a steady sea breeze from the west rippling the water, I knew I’d make it handily to my first anchorage, Big Fishtrap, with time to spare.
Whenever I launch at Arcadia, I always head between the undeveloped shores of Hope and Squaxin islands. The former a state park, the latter a Native American holding, both give a glimpse into the past with their mature, or even old-growth, conifer forest and occasional cinnamon-barked madrone trees. The nearest houses and docks were three-quarters of a mile away and enough out of sight to provide the illusion of wilderness. I skirted the Squaxin Island shore and made the half-mile crossing of the southern entrance to Peale Passage, passed the slender end of Harstine Island, and did a second half-mile crossing of Dana Passage.
I reached Big Fishtrap as shadows from its western headland were cast across its opening. I paused for a moment to make sure I was in the right place. For years, even passing by only a hundred yards from shore in a rowboat, I had missed its narrow mouth, which had always been obscured by a sandbar. Then, on one occasion, I saw two native fishermen stretching a gillnet at the entrance and realized the salmon they were after must be going somewhere, so I rowed in through the 50-yard-wide gap in the shoreline. Inside, the mirror-smooth water reflected the tall cedar and fir trees. Beneath the boat, scads of lavender sand dollars were scattered about on a sandy bottom. Their presence was a sign that the tide never receded past this point. The inlet splits like a crescent, with one arm leading a quarter mile to the south, the other curving a half mile to the east.
Now, after just a single run and reach since the launch ramp, I headed toward the funnel-shaped entrance, gliding past the 42′ ferro-cement schooner PTERODACTYL moored at Fishtrap’s outer fringe. I tacked, aligning ROW BIRD with a dock and sandbar that mark the point where the entry channel narrows. A hundred or so feet offshore, I dropped my mainsail, furled the mizzen, and rowed through Fishtrap’s stream-like channel and into an utter calm and onward to a nook in the easterly arm. I set my anchor in 4′ of water, calculated that the tide would rise another 11’, and let out my rode. As I was unrolling my cockpit tent, a kayaker gliding by invited me to his house at the end of the east inlet for a cup of coffee and a shower in the morning, an unexpected and generous offer. A dog barked from a house tucked out of sight in the woods and a few crickets chirped nearby, otherwise the Fishtrap was absent of sound or motion. As the dark settled in, I felt smart and snug in this tiny anchorage, useless to so many bigger boats, but perfect for ROW BIRD’s shallow draft.
At first light I was ready to get underway. There was no sign of life at the kayaker’s house in the morning; I was too excited about going sailing to sit still over coffee anyway. I rowed out of Fishtrap at dawn into Dana Passage. A land breeze making the leaves of a shore-side tree flutter would push me eastward toward Nisqually Reach on the east side of Johnson Point, where I planned to meet up with my friend, Dan, at Zittel’s marina. The miles easily passed under ROW BIRD. I sat with mainsheet and tiller in one hand, a cup of hot tea in the other, passing vacation homes and enjoying watching the landscape broaden as I rounded the point and sailed into the wide-open reach.
The marina’s breakwater is a jumble of fractured concrete docks with yellowing grass growing out of the cracks and a raft of raw logs that look like splintered pick-up sticks. While people avoid the breakwater, harbor seals lie about there as if the place was made for them. As I arrived, a big trawler pulled in just ahead of me, and its wake rocked the breakwater, sending a dozen seals and pups scurrying into the water.
It took me a moment to pick out Dan’s 19′ Ness Yawl, OTTER, among the jumble of masts, outbuildings, and covered docks. From a distance, I motioned him to follow me to the adjacent Baird Cove, a shallow inlet densely ringed with fir trees and nearly closed off by a muddy spit carpeted in lime-colored pickleweed. Dan rowed OTTER around a full circle taking in the landscape’s many shades of green. A bald eagle glided out from the woods, swooped down to the water, grabbed for a fish with a splash, but missed and alighted in a tree at the edge of the inlet.
“Where should we go?” Dan asked.
“Anywhere,” I said. “The wind is starting to fill in strong enough that we can buck any current the South Salish can dish up. How about visiting some mud?” That we’d “visit mud” was a foregone conclusion. Dan normally sails the northern waters where the shorelines are rocky. Here we’d find a lot of mud and a few patches of gravel.
We decided to aim for Dutcher Cove on the Key Peninsula side of Case Inlet, a snug anchorage where we could spend the night when the tide came up. With a 10-knot westerly wind, and little room for fetch to build up, we moved along briskly on a beam reach, sails full, but never strained. OTTER quickly took the lead. I fussed with sail trim and shifted my weight around, but ROW BIRD was outpaced.
The wind was steady so I cleated the mainsheet, leaned back in the cockpit, and enjoyed the breeze on my face and the motion of the boat beneath me. We had no schedule to adhere to; our transit of landmarks like McMicken and Herron islands marked the passage of time. Clouds rolled in from the west with the wind and, despite the season, I donned a ski cap and then my hood—the cool air a welcome respite from the 85-degree weather I’d left at home in Portland, Oregon.
After nearly 7 miles of sailing since leaving the marina, we encountered the Herron Island ferry, the only boat we’d seen all day. Toy-like and bathtub shaped, it bumbled along, carrying just six or so cars on its deck, to the island a half mile from shore. Easily avoiding it, we continued sailing north as the wind grew.
By the time we reached Dutcher, which I had imagined would be an idyllic destination, the wind had shifted from westerly to southerly and waves were piling up on the beach. Dan hove-to, while I dropped the sails, pulled up my centerboard and rudder, and changed to oars to explore the shallows for a place we could pull ashore safely. I quickly ran aground on a mud bar, 20 yards from the beach, and had to shove off with an oar. Navigating around it, closer to shore, I stared up a long intertidal slope studded with rocks at the dry sand some 12’ above me. It would be hours until the tide would rise high enough for us to get into the cove or on to the beach. We had reached a dead end.
Rowing out to Dan, I noted a line where the wave-churned water changed color from stale coffee to a blackish blue. Once alongside, I shouted over the chop slapping our hulls, “Let’s go back to McMicken Island!”
Dan looked relieved. “Yes, let’s!”
In the South Salish, the 5-mile stretch to the cove at the south end of McMicken would normally be a few hours under oars, with the occasional zephyr teasing us just enough to raise sail, then petering out a few minutes later. But with the day’s unusually steady breeze, we bounced along over wind waves, trading tacks, competing to see who would reach McMicken first. On this point of sail, the boats seemed evenly matched, and only our sail handling made the difference. I started out in the lead, but lost ground when I came too close to shore and dragged my centerboard on the bottom, slowing ROW BIRD to a crawl. When Dan tacked too far off shore, I cut close to the beach again, and gained a few boat lengths on him.
As I approached the cove between Harstine Island and McMicken Island, the wind was on ROW BIRD’s nose. It felt futile to tack further. Wanting to be first ashore, I switched to oars, keeping an eye on OTTER in the distance. A few minutes later, ROW BIRD’s bow hit McMicken’s pea-gravel beach with a crunch; Dan was still tacking a few hundred feet out.
Despite spending most of the day on the water, and the sight of inviting picnic tables in a nearby sheltered meadow, Dan and I unrolled our dinner bags on the gravel, leaned back on a sun-bleached log, and cooked on the deserted beach, wanting to savor the light on the water. A few dozen boats could have fit into the cove, but only two besides ours were at anchor a third of a mile away.
As we ate, the slender quarter-mile-long sand and gravel tombolo that connects McMicken to Harstine Island was slowly engulfed by the rising tide, making McMicken an island of its own again. OTTER and ROW BIRD bobbed gently, a light breeze holding them on their tethers just off the beach.
At dusk we hopped back aboard our boats. The wind was strong enough to blow us into the cove without the need for oars, and we set our anchors and ensconced ourselves in our tented boats. Listening to the water lapping on ROW BIRD’s hull made me feel as if I were still underway. I leaned back and filled out ROW BIRD’s log for the day: “Possibly the best South Salish sailing day, ever.”
A gray dawn crept slowly up on us. Like me, Dan is a fervent sketcher, and we spent a lazy morning back on McMicken’s stony beach making ink drawings in our sketchbooks. It’s easy to keep moving continuously on a cruise, but a voyage that includes time for drawing helps me remember the details of a place, like the cross-hatched, golden pattern of the salt grass that sits atop a knee-high slab of vertical mud just off the beach. Its dark-chocolate-colored surface was riven with cracks, like the bottom of a dry lakebed turned on its side. Tiny salt crystals had formed in joints of the grass blades.
When the sun broke through the clouds, the flag on my mizzen—ROW BIRD’s insignia, a green silhouette of a tern in flight against a white field—began to flutter. Never one to waste wind, Dan motioned me to wrap up my drawing and get going. I wanted Dan to experience the muddy, critter-rich, and sometimes smelly inlets that make the South Salish unique, so we set a course for Henderson Inlet’s western shore to explore Chapman and Woodard bays, a pair of half-mile-long serpentine inlets surrounded by a 900-acre wildlife preserve.
Approaching Chapman Bay, we saw commercial shellfish farmers tending their crops along the banks of Henderson. Tall PVC pipes marked the edges of their plot while rows of larger pipes protected young clams. Workers carried wide-mouthed plastic baskets to gather those that had grown large enough for harvest.
In the distance, beyond the shoreside homes and private docks, evergreen trees dominated the uplands. A jumble of pilings and a crumbling pier nearly one-third mile long jutted across the mouth of the bay. The pier, now disconnected from land, is all that remains of a once bustling timber business where trains dumped their cargo of logs into the bay to be gathered into rafts, then towed by tugs to mills farther north.
We rowed along the pier. Overhead, thousands of barnacles clung to every inch of the pilings, clicking and bubbling as they waited out the low tide. Herons and gulls perched on the creosote-stained timbers. We noted a large box installed as a home for bats, hoping we’d be able to watch a cloud of them emerge at dusk.
After poking into Chapman’s winding channel, carefully watching for strainers formed by fallen cedar trees, we rowed as fast as we could to ram the boats high on a mucky beach near the head of the pier. Dan and I stared at each other, wondering who would step out first and how deep he’d sink. I secured a small anchor and rode to a cleat, then crept to ROW BIRD’s bow. Extending a tentative boot toe into the mud, I immediately smelled a puff of sulfur but, surprisingly, encountered a solid layer of silt an inch or two down. I let out rode, carefully minding my footing, and set the anchor near a log firmly lodged at the high-tide line.
Once secure, we left the boats to dry down with the falling tide while we explored the preserve by foot. Here in the peaceful dappled shade, the only sounds were the wind and the birds.
“What are all those gulls cawing about?” Dan asked.
I looked up to the treetops and saw dozens of nests. “Those aren’t gulls, they’re herons.” Then, scoping the birds with my binoculars, I noticed their dark, long necks and realized that we were both wrong. The ruckus and the nests belonged to hundreds of cormorants.
As the sun began to set, we anchored between the cormorants on shore and a set of abandoned docks so packed with mother seals and their pups that they listed at the ends. But while the cormorants had settled quietly for the night, the seals squeaked, mewed, and barked until dawn. Although initially annoyed by their cacophony, I soon fell fast asleep.
The next day, Dan and I rowed north and parted company at the mouth of Henderson Inlet. He would return to Zittel’s then go back home and to work, but I had one more day and night out. I’ve often thought that I could spend my whole life poking into crevices and tiny bays throughout the Salish Sea and never see them all; so, on this final day of my escape, I decided to investigate a few more that I’d only seen on a chart.
I caught the last of the flood westward through Dana Passage following the mainland shore past Big Fishtrap, Little Fishtrap, and then into Zangle Cove which, disappointingly, was lined with houses and exposed to wakes from a swarm of fishermen jostling for salmon. The day was sunny and warm—gone was the cooling west wind from earlier in the week—and I broke a sweat as I rowed south around a series of points toward the village and marina in Boston Harbor. I hadn’t been there in years and wondered if I’d missed any of its charms, but seeing rows upon rows of houses and the crowded marina, I immediately decided that keeping away from people was my best course.
My chart marks tidelands in a muddy green, and I steered for these places, recognizing that they are often improperly charted and can make for great small-boat exploring. Taking a leisurely course, I wound into Eld Inlet, enjoying a lunch-and-birdwatching break in the welcome shade of the woods at a park at Frye Cove.
As the shadows lengthened and the number of boats on the water dwindled, I found myself about a mile from my take-out. Still eager to stay on the water, I sailed slowly past Arcadia into Hammersley Inlet, recalling from a previous trip that there was a question mark-shaped slough, Mill Creek, about 2 miles in. I changed back to oars just past low tide. The entry, right across the inlet from Libby Point was only about 100′ wide and just deep enough to row without scraping my blades on the bottom. I moved just far enough in to be invisible from the main inlet, turned ROW BIRD perpendicular to the flow of the tide, and set a bow and stern anchor. With a copse of trees standing atop mudflat to one side and a tree-clad cliff to the other, I was pleased to find myself in a natural cathedral, not far from homes that hogged the shoreline just out of sight, yet a world away. Here in the shallows, with a ceiling of stars and walls of tall trees, I finished working in my sketchbook, read, and felt completely at ease.
I drifted off to sleep before the turn of the high tide. In the middle of the night I awoke to find ROW BIRD perfectly still. Had I landed in the soft mud at low tide? Or was this stillness simply the absence of waves? I could have been concerned that I had misread the tide tables and would be stranded in the mud, waiting hours or days for a rising tide, but I didn’t bother to look and just rolled over. Stranded or not, there was no place I’d rather be.
Bruce Bateau, a regular contributor to Small Boats Magazine, sails and rows traditional boats with a modern twist in Portland, Oregon. His stories and adventures can be found at his web site, Terrapin Tales.
If you have an interesting story to tell about your adventures with a small boat, please email us a brief outline and a few photos.
Boats perform best floating at their designed waterlines. Many small sailing boats force you to sit at the tiller with your weight too far aft for proper trim, and the tiller can’t be reached if you want to sit to windward. If the bow is aimed at the sky, out of the water, you lose waterline length and sail slower. And it looks ugly. Even if the bow isn’t out, having the stern settle deeper can create lee helm, making the boat bear off in a puff of wind. With a tiller extension you are not forced to be an arm’s length from the tiller. Besides trimming the boat fore and aft, it also allows you to sit well to windward to balance the boat in a breeze. You can stand when looking for a landmark or the breeze. Racing-dinghy sailors call extensions hiking sticks, because hiking—getting crew weight to windward—is essential for speed.
If you have worked hard to make a nicely shaped wooden tiller, you don’t want it cluttered with plastic, stainless-steel, and aluminum hardware. I wanted to be connected to my classic Peter Culler designed Good Little Skiff’s tiller with a nice bit of wood. I also wanted to be able to take the extension off quickly and leave the tiller with nothing more than a small, unobtrusive hole.
I’ve tried simple extensions made with just a vertical bolt connecting them on top of the tiller. They tend to bind up and can’t be lifted for sailing while standing up. A common universal joint, with double U-shaped fittings, solves this problem but spoils the look of the tiller and isn’t easily made in the home woodworking shop.
The now-common commercial extensions with rubber joints have a full range of motion and some are removable, leaving only a small fitting on the tiller and in the extension, but they are made for extensions made from a tube: aluminum, carbon fiber, or a cheap piece of PVC. Functional all, but none belong next to my nice bit of wood.
For years I’ve been using extensions made of bamboo from an old bamboo cross-country ski pole. I cut just below a node, drill down the center past a couple of diaphragms, then drill a hole through one side just above the second node, and run a bit of line through. The cord has a stopper knot or a lashing to hold it in the pole and emerges from the hole in the pole end before going through the tiller’s hole to be lashed or stopper-knotted at the tiller. The cord gives me the same range of motion as the fancy rubber fittings.
Bamboo ski poles are getting harder to find, even here in the north country, so when I decided to make an extension for my Good Little Skiff’s tiller, I’d have to use a piece of wood. I decided upon an old ash tiller that had an end broken off but was too nice to toss out. To keep the cord from splitting the end with the hole I’d drill in it, I fit a short piece of 1″ I. D. copper pipe to the end of the extension. The ring of pipe is run up the extension far enough to have enough wood sticking out to be rounded over and keep the metal from damaging the varnished tiller. I drilled a 3/16″ hole down the center beyond the ring and a cross hole for the chord to run out and be knotted.
The connecting line can be anything of the right size with a bit of stretch. I used some tarred #60 nylon marline, but leech line or some of the now common 2mm or 3mm braided cord can work as well. Thicker cord can be used, but is harder to get tight. I clove-hitched it onto the extension where it emerged, then ran it through a vertical hole on the tiller. I pulled it very tight with a couple of frapping turns, then clove-hitched it to the tiller.
The cord-connected extension works splendidly. It lets me sit on the center seat of the skiff for perfect fore-and-aft trim. The cord, lashed nice and tight to the tiller, has no slop. And this simple shop project let me recycle an old tiller that had had lots of miles and memories. You may already have the bits need for an extension, waiting to get you where you belong in your boat.
Ben Fuller, curator of the Penobscot Marine Museum in Searsport, Maine, has been messing about in small boats for a very long time. He is owned by a dozen or more boats ranging from an International Canoe to a faering.
You can share your tips and tricks of the trade with other Small Boats Magazine readers by sending us an email.
We have restored small boats for decades and for fiberglass repairs often used WEST System 105 Epoxy Resin with 206 Slow Hardener. During our 2013 restoration of our 1953 wooden Sunfish ZIP we decided to finish the fir plywood hull bright, and our marine carpenter friend Keith suggested WEST System 207 Special Clear Hardener. We tried it and have been very pleased with the results, even seven years later.
Keith had used the 105 resin with the 207 hardener for years on the interior finish of several high-end yachts for an epoxy mix that is easy to apply and provides a tough, glossy finish. The key feature of 207 is that it does not turn amber like the 205 Fast, 206 Slow, and 209 Ultra Slow hardeners. It includes a UV inhibitor, so if the cured epoxy finish does not get extended exposure to ultraviolet rays, there is no need to add additional protective coats of UV varnish. That sounded like a time-saver to us, as ZIP is stored indoors or covered when not in use. WEST System 207 is odorless and does not turn cloudy or blush in hot, humid conditions, which is pretty much every day here in Florida.
One of the big benefits of the epoxy coatings we’ve used is they have stopped the checking of plywood without requiring fiberglass sheathing. We applied 207 to the fir plywood deck of ZIP in 2013, and there has been no checking since then. At the same time, we had repainted the bottom, without first coating the plywood with epoxy, and that plywood has checked. The WEST System 105 resin with 205 Fast Hardener that we applied to our Penobscot 14 in 2016 has also prevented checking on the BS1088 okoume plywood.
WEST System’s technical support team confirmed our observation that a couple of coats of resin with any of the hardeners is a good strategy when working with plywood, with 207 being the best choice for a bright finish. Like the other WEST System hardeners, 207 with 105 resin can also serve as a structural adhesive for construction, fairing, and repair, though WEST notes it is not as economical nor as well suited to thickeners as the other hardeners.
The mix ratio for 207 is three parts resin to one part hardener (209 is also 3:1; 205 and 206 are 5:1), so we bought the WEST pump kit that dispenses the correct amount without the fuss of measuring. Application as a coating is straightforward. We used the WEST System 800 roller cover to avoid the shedding and disintegration that we have experienced with other roller covers. Thin applications of two coats are best to prevent runs and sags, and the second coat can be applied without rinsing as there is no amine blush. The 105/207 mix is not as thin as that with the slow-curing hardeners, and that helps to eliminate runs. The subsequent coat can also be applied without sanding as long as the first coat has not fully cured (generally, within 10 to 15 hours).
While 207 costs more than the other hardeners, the time savings far outweigh that cost. No rinsing or sanding, it is easy to use, and we can get the beautiful finish that our boats deserve, faster.
Audrey and Kent Lewis enjoy messing about in their small armada of boats in the coastal waters of Northwest Florida. Their boats’ adventures are chronicled in their blog, Small Boat Restoration.
The WEST System 207 Special Clear Hardener is available from a wide range of marine and hardware stores. A 10.6 oz can retails for about $50.
Is there a product that might be useful for boatbuilding, cruising, or shore-side camping that you’d like us to review? Please email your suggestions.
Where land and water meet there is often mud, and those of us using small boats likely have to take it into account when we’re cruising. Mud can be messy at best, a barrier or a trap at worst. On the Ohio River, a short span of mud between dry ground and my boat actually pulled the boots and socks right off my feet.
In the October 2017 issue, I wrote about mud pattens, squares of wood I can tie to my boots to keep me from sinking deep into soft mud. They’ve worked well for me in several intertidal mud flats, though I have to walk with my legs splayed and I did encounter one river mouth that had mud so sticky I had to turn back.
I recently had the opportunity to try a pair of Mudder Boots, a product that takes a different approach to keeping on top of mud. Instead of using large, rigid panels, the Mudders are made of flexible plastic and expand only when the wearer steps into soft mud. On solid ground, the wings are tucked tight to the sides of your feet and have a width of only 8”, not enough to be awkward to walk in. In the mud, the wings flare to a width of about 14″. The manufacturer pegs the surface area of the expanded Mudder at 180 square inches. That’s more than the 144 square inches of my 12″ x 12″ pattens and almost as much as the 196 square inches of my 14″ x 14″ pattens.
The Mudders come in a single, one-size-fits-all version, and each weighs 2.35 lbs. A pair of straps with easily adjustable ladder-lock buckles cinch over the instep and the ball of the foot for a snug fit. The recess is just wide enough for my size-14 rubber boots with thick soles, and a good fit for my size-13 slip-on deck shoes.
With a patten, it’s essential to have the ball of your foot close to its front edge. At the end of your stride, the toe pushes down into the mud while the heel pulls the patten up, prying it out. If your whole foot is on the patten, you’re only trying to lift the patten free, which may not overcome the suction and, while you’re trying to pull up with the back foot, you’re only pushing the front foot deeper. With the Mudders, I have a few inches of my toe extending beyond the front, so I do get some prying action to pull them free, but they don’t rely on that alone. The extension at the heel is cut higher than the wings, and at the end of the stride, it will let air in under the sole. The wings also retract as you take the weight off, lessening the surface area in contact with the mud and pulling air in from the heel.
I recently came ashore in a cove where there was some very soft, sticky mud. I could barely walk in it with my deck shoes without losing them, and each step took an effort that threatened to pull me over. With the Mudders on, the mud slowed me down, as I expected, but not nearly as much as going without them. I made steady progress without having to tug the back foot free. The wings fanned out as they’re meant to and brought the sinking to a stop.
An unexpected bonus was being able to walk comfortably on sand and hard ground without the awkwardness of pattens. The tread on the bottom provided a good grip on a steep grassy slope I climbed to leave the mud for high ground. Traversing the slope gave me my only complaint about the Mudders: the high sides pressed hard against the sides of my legs just above my ankles.
When I was done tromping around in the mud, I waded a bit in water over a firm gravelly bottom to clean the Mudders. When I took them off, there was still a lot of mud on the soles. The mud I’d been walking in was so thick and sticky that I had to scrape it away with a stick (it was a wonder I could walk in it). The treads have plenty of space between the ridges, so with a bit of work I could get them clean.
If your boating takes you to areas of mud and soft ground, Mudders will give you the ability to move freely and explore places you’ve always avoided.
Christopher Cunningham is the editor of Small Boats Magazine and thanks reader Dallen Bounds for the suggestion and the loan of the Mudders.
Mudder Boots are available direct from the manufacturer for $144 per pair.
Is there a product that might be useful for boatbuilding, cruising, or shore-side camping that you’d like us to review? Please email your suggestions.
When it comes to woodworking and boatbuilding, Joe Lanni, a middle-school art teacher in north-central New Jersey, considered himself a “true novice,” defining that as “someone who does not have an expertise in woodworking or any related field nor a woodshop at home filled with all sorts of tools.” As a child, Joe did get a bit of experience helping his father do carpentry projects around the house, and while he had tools in his hands, he didn’t get to use them—he just held them for his father—and he “learned how to get yelled at and learned many words that I am not allowed to write.”
“I have always loved boats,” Joe says. “I’ve really admired wooden boats and dreamed about actually building my own.” Anyone who has built a boat, no matter their experience, knows that it starts with a dream, and as Pete Culler writes, “experience starts when you begin, and not one jot before. Start. Start anything, and the experience comes.” In spite of his lack of tools, a workshop space, woodworking skills, and even his own uncertainty, Joe did just that. He started.
Joe began his project with a search for plans for a small, easily portable, and stable boat. “I looked at many, many plans. There are thousands out there.” A handful of phrases drew his attention—Easy to Build, Few Tools Required, For the Novice—though the boats making those claims covered such a wide range, from dories, prams, sailboats, and canoes to kayaks, that they didn’t help refine his search. Many of the web pages he browsed claimed their boats were “stable” and “safe,” making him wonder who would advertise their boats as unstable and unsafe.
Joe’s internet search led him to Portable Boat Plans of Arizona (PBPA). The 44 boats there are all designed by Ken Simpson, a retired mechanical engineer who once worked on the navigational systems for Apollo spacecraft and later developed micro-switches for computers. He also designed and built a VW-engine-powered amphibious vehicle, a hovercraft, and an airboat. Most PBPA boats are built of plywood, but a few are made of Coroplast corrugated plastic sheet. Several are folding or nesting sectional boats. Some have simple curves, others are composed of straight panels joined at angles.
Joe got in touch with Ken, expressed his interest in building a PBPA boat, and received a sample plan in return so he could evaluate the instructions. “There were step-by-step color pictures,” Joe noted. “That sold me immediately. And there were mostly straight cuts required, a big plus.” He ordered the plans for the Toter 2, an 8′ three-piece nesting runabout for trolling motor, oars, and sail.
Joe appreciated the relaxed attitude presented in the plans: “One of the most appealing features was the built-in ability to personalize and customize the boat. I don’t know if Ken meant it the way I read it, but to me it meant adjust, ad-lib, and keep going when you make a mistake, which is inevitable if you are a true novice.”
Joe bought the plans, 38 pages in PDF format, right around the time that the Covid-19 pandemic hit. He was able to work from home during the pandemic stay-home order, and had extra free time that he could fill with projects. There were some household tasks that needed doing; his wife asked him to “work on the deck,” meaning stain the deck and paint the railing. Ken took a broader interpretation of the request and decided that building a boat on the deck qualified as “working on the deck.”
Ken spent two months at home during the first stages of the pandemic’s social distancing and at the end of that period he had a fully functional boat ready to launch on the lake not far from his house. Taken apart and nested for transport, it had a footprint just 37″ square, small enough to fit in the back of his Subaru Outback wagon. He christened the boat 3’S A CROWD, which serves as a name as well as a capacity rating.
While Joe is justifiably pleased with his accomplishment, there is a downside to his success. Now that his boat is finished, he’ll have to give up his status as a true novice. And he’ll have to revisit his obligation to “work on the deck.”
Do you have a boat with an interesting story? Please email us. We’d like to hear about it and share it with other Small Boats Magazine readers.
Boats don’t always need to have pointy forward ends. Here we have two easily built, square-ended workhorses that will handle all sorts of waterfront chores—and look just fine while they’re about it. Designed by Maine boatbuilder Doug Hylan, the 15′ 9″ and 19′ 0″ Ben Garveys will earn their wages.
During the 19th century, garveys evolved as modified scows (square-ended boats) on the paper-thin waters of southern New Jersey’s coastal lagoons and bays. Because these boats were meant to be rowed and/or sailed, their flat bottoms curved upward back aft to clear their runs and make for easier propulsion at low speeds and/or while carrying heavy loads. The hulls’ sides flared outward, almost in dory fashion. In all, these early garveys showed considerable shape; they were mighty handsome, as scows go.
By the middle of the 20th century, garveys had changed to accept the substantial, predictable, and noisy power supplied by internal-combustion engines (inboard and outboard). The newer boats generally showed more breadth than their ancestors, and their bottoms ran aftalmost in straight lines to the sterns. This configuration allowed them to “plane” readily—that is, to skip across the water like shingles at relatively high speeds. Their bow transoms had disappeared, and the hulls’ bottoms swept up forward all the way to the rails at deck level.
While drawing the Ben Garveys, designer Hylan looked to the future and to the past. He specified modern, perpetually leak-free plywood-and-epoxy construction; but he resurrected the bow transoms, greater flare, and stronger sheer (profile curve to the upper edges of the hulls’ sides) of the old boats.
Unlike many garveys, Hylan’s boats show some deadrise (V-shape) to their bottoms, and that deadrise increases as the bottoms sweep forward in gentle curves to meet the bow transoms. Deadrise adds complexity, but it gives advantages in structure and performance. For similar hulls with comparable scantlings (dimensions of structural members), V-bottomed boats tend to be more rigid than their flat-bottomed cousins. A V-bottomed hull likely will provide a smoother ride in a moderate chop and more predictable handling at speed.
A few years back, I borrowed a Ben Garvey in order to scoot across the Benjamin River for a visit with a large ketch. The spring tide was running close to high on a full moon, which allowed the fading sea breeze to push onefoot-tall waves across the bar near the river’s mouth. Riding on an easy plane, little Ben worked smoothly through this harbor chop and left behind only a barely perceptible wake. As we turned to circle the big sailboat at a respectful distance, the light garvey banked like a wellpiloted aircraft and went where she was pointed. Her ancestors were not always so well behaved. They pounded when traveling fast across anything taller than a ripple, and their flat bottoms often skidded through highspeed turns. If driven too fast with the tillers hard over, they sometimes “tripped” (capsized rapidly toward the outside of the turn). Compared to the old boats, the Ben Garvey’s handling is comfortably predictable and reassuring.
Doesn’t that forward transom slap and pound? Well, yes, if we push too hard and fast into steep and tall waves. Ben is no press-on-regardless ocean racer, but with the throttle eased she’ll punch along well enough. We should note that even the pointiest of pointy-bowed boats of this length, no matter their design, cannot blast to windward in all weather. When running off (that is, traveling in the same direction as wind and waves), a course that causes some pointy-bowed boats to root and otherwise act up, Ben’s manners are impeccable. In fact, Ben’s square front-end offers some advantages. It gives the spunky little boat greater stability and volume. Many a dockside capsize occurs when someone stands tall on the short foredeck of a lightly loaded, pointy nosed skiff. The hull’s sharp and narrow forefoot sinks deep into the water, and its after end lifts clear of the water. The resulting geometry is obvious, and inversion is close to inevitable. With Ben’s greater bearing and buoyancy forward, she will tolerate our exiting over the bow. If we run her up to a sandy beach head-first, the broad overhanging bow will let us step ashore dry-shod.
We’ll build the Ben Garvey using plywood planking, epoxy-fiberglass taped seams, plywood bulkheads, and traditional structure (such as quarter knees, which connect the sides and transom). The hull goes together upside down over temporary molds on a ladder frame. This project offers an education to beginners or will go together quickly with experienced hands. In either case, the results should be light, strong, and tight. Unlike traditional plank-on-frame boats, a Ben Garvey will live happily on her trailer. She won’t leak when first put in the water or suffer structural damage if driven hard too soon after launching. Should the worst happen, built-in flotation compartments will keep the expensive motor’s head above the water.
As the drawings suggest, little Ben’s layout is plain as can be. We’ll steer from the stern seat by grabbing hold of the motor’s tiller—simple, direct, inexpensive. For Big Ben, the plans tell us to build a console amidships, which we’ll rig with remote controls and perhaps some electronic navigation paraphernalia.
To ensure reliable power and to reduce pollution, we’ll hang a four-stroke outboard motor on the transom of our Ben Garvey. Designer Hylan suggests a 15-hp to 35-hp engine for little Ben and 25–85 hp for Big Ben. Talking about the larger boat, he adds: “Unless frequent heavy load is anticipated, 40 hp will be adequate.” The plans for the smaller garvey show a motorwell option, which would allow us to install our outboard motor inboard. But Ben’s creator lobbies against our building that well:
“For general use, this version is not recommended as it reduces planing efficiency, has less usable space and allowable capacity, and is more difficult to build.”
Boats that are similar to each other tend to increase in “size” approximately as the cube of their lengths. Big Ben, at 19′ 6′ 11″, is not simply 3′ 3″ longer than the 15′ 9″ 5′ 7″ Ben. Indeed, she is huge by comparison. Denny Robertson, a Maine coast waterman, made good use of that extra volume and capacity by building a small house way aft on his 19-footer, BERT FRIEND. Powered by a 90-hp Johnson outboard motor, that boat carries supplies and gear, including small vehicles, to an island camp in Blue Hill Bay. Another Big Ben tends to the needs of rowing crews near Pittsburgh and works for the local Riverkeepers.
Built as drawn, these Ben Garveys are tough boats that will be at home in almost any harbor. Boatyard chores, harbor ferrying, recreational fishing, entry-level lobstering or shellfish harvesting…. They can perform every manner of waterfront task with easy competence and honest grace.
Ben Garvey Particulars
[table]
LOA: 15’9″
LWL: 11’9″
Beam: 5’7″
Draft: 4″
Displacement: 460lbs
Power: 15-35hp
[/table]
Big Ben Garvey Particulars
[table]
LOA: 19′
LWL: 14’3″
Beam: 6’11”
Draft: 6″
Displacement: 810lbs
Power: 25-85hp
[/table]
Plans for the Ben Garvey and Big Ben are available at The WoodenBoat Store
Is there a boat you’d like to know more about? Have you built one that you think other Small Boats Magazine readers would enjoy? Please email us!
Here’s a flat-bottomed sharpie ketch that we can build in the backyard. This shoal-draft boat will sail on the morning dew, right itself after a knockdown, and leave most deep-keel cruisers in its wake.
More than two decades back down the road, I visited with designer Bruce Kirby at his Rowayton, Connecticut, office. A crackerjack sailor, he was best known for his design work for the Canadian AMERICA’s Cup challenger and for having created the Laser, a sophisticated 14′ singlehander that revolutionized sailboat marketing in the 1970s.
I found the talented designer of high-tech sailboats hunched over the drawings for a simple sharpie that was to become the Norwalk Islands 26. He was excited about the design—with, history now suggests, ample justification. The easily built ketch sails fast on all points, offers reasonable cruising accommodations, and can handle rough water.
Kirby drew a handy cat-ketch rig to power the NIS 26—no labor-intensive overlapping headsails or tiny, impotent mainsails here. Full-length battens support considerable roach, that is, curve to the leech (trailing edge) of each sail. This allows more sail to be carried on spars of a given length, and it provides a more efficient sail shape. As an additional benefit, these sails are quiet. They don’t flog wildly when luffing. But we need to pay attention, as fully battened sails won’t telegraph word of improper trim in the immediate manner of unsupported sailcloth.
This is a controllable rig. We can fuss with the tension and taper of the battens to alter sail shape. We can back the mizzen to stop the boat or put it into a slip. A word of caution: unless we actively control fully battened sails, they tend to keep sailing. Simply releasing the sheets won’t quickly stop the boat. We should remember this as we approach the dock, lest we come to rest in the parking lot.
The original NIS 26 rig measured 302 sq ft. After sailing the prototype, the designer increased the area to 340 sq ft. He also has changed from aluminum masts to sticks made from carbon fiber. The greater heeling effect of the larger sails seems to be offset by the lighter weight and greater flexibility in the upper portions of the tapered, thin-wall masts. In strong winds the masts bend, thus relieving tension on the upper leeches.
Robert Ayliffe, who sails and sells Norwalk Islands Sharpies from his base in Australia, recently devised a nifty tabernacle that makes raising and lowering the sharpie’s masts a casual singlehanded operation. The boats now will get underway quickly from their trailers, and we’ll have ready access to bridge-blocked water. Given a 10″-deep stream no wider than your driveway, we can sneak our NIS 26 into it…to hide from a hurricane or simply to get away from the crowd. Plans for the NIS 26 describe both a two-berth interior and a “sleeps-four” production-boat layout that carries a double V-berth forward and two quarter berths in the main cabin. The centerboard trunk is tall, which allows it to house the required board. (A sharpie will not go well to windward without a centerboard of substantial area.) Much of this trunk resides innocuously below the sole of the self-bailing cockpit. The aftermost berths in both accommodation plans offer sumptuous seating in the main cabin, and we’ll make good use of the exposed portion of the trunk by hanging a dropleaf table from it.
Both plans show “enclosed” heads, but you should understand that we won’t find anything resembling true privacy aboard a 26′ sailboat.
The outboard motor, which provides auxiliary power, resides out of sight in its own house way aft. When not in use, the engine lifts vertically. We’ll not need to worry about dragging the propeller around the bay while we’re sailing, and we’ll have fewer concerns about corrosion of expensive machinery when we’re at the mooring.
All of this seems fine…but how, you might ask, can a sailboat that has no deep keel and that floats in only 10″ of water right itself? Here are some design rules to follow if you want a shoal-draft sharpie to pop up reliably from knockdowns and inversions: Draw the combined hull-house structure rather tall (say, at least 4′ for a 26′ boat). Keep the width on deck to an acceptable minimum so that the boat won’t become stable in an upside-down position. For the same reason, a strongly crowned housetop and/or deck will help (acting as a “round bottom” when the boat is inverted and providing plenty of volume where it’s needed). Concentrate structural weight low— make the bottom brutally heavy, as it will provide secure ballast as well as protection during hard groundings. To keep the center of gravity low, spread well-secured inside ballast in the bilge (do not pile it up against the centerboard trunk). Build the cockpit small, and be certain that it is self-bailing. Locate hatches near, or on, the boat’s centerline. Make the rig low and light. Last, be certain that everything is strong and tight. Yes, extremely shoaldraft boats really can right themselves without violating any laws of physics.
Not all sailors will like the appearance of a boat designed to the above parameters, but Kirby has a good eye. On the NIS 26, a strong sheerline and dark hull sides lessen the visual impact of substantial freeboard. Low house sides and extreme crown (athwartships curvature) to its top reduce the apparent height of the house. In all, this ketch has a seamanlike look about it.
So, there you have it, a fast and easy-to-build cruiser that will take us to shallow coves that lie just out back of nowhere.
My kayaking trip to Croatia in 2005 got off to a rough start. During the first day, crossing swell on the Adriatic made for seas so steep and confused that seasickness slowed me to a crawl, and that night a storm brought lightning ground strikes and winds of 40 knots, flattening my guide’s tent and forcing us to retreat from the open ground where we’d camped to find shelter. It made for a good story, the kind I was used to writing about: facing challenges. The trip ended well, and in a way that I grew to appreciate the more I traveled in small boats: chance meetings with remarkable strangers.
My guide Radovan and I were on our final day, paddling along the north coast of Mljet, a slender 19-mile-long island, 4 miles off the Croatian coast and 15 miles northwest of the city of Dubrovnik. We stopped at Kozarica, a village of only a dozen buildings nestled between its harbor and the steep wooded slope of the ridge that runs the length of the island. We landed on a gravelly beach tucked in the inner corner of the harbor and pulled the kayaks ashore between the handful of open fishing boats hauled out there.
The village was quiet, and Radovan and I were alone for several minutes, before a man wearing a blue coat and a yellow baseball cap emerged from a passageway between the harborside buildings. He walked up to us; I said Dobar dan—good afternoon—one of the few bits of Croatian I’d picked up. He nodded. Radovan spoke with him in Croatian and translated for me. His name was Pero, but he was called Brko, the mustached guy. He had a weather-creased face, deep-set brown eyes, and a short black beard showing the first signs of turning gray. Beneath his coat, showing below his throat, he had on a white sweatshirt, a green plaid shirt, and a T-shirt.
It was early in the morning and Brko invited us for breakfast, so we followed him to a 4′-wide alley that led to his kitchen, a single room with just the one door from the outside—he slept in a room in another building. The kitchen’s two windows were darkened by shutters and the room was lit by a bare light bulb hanging from the ceiling, casting sharp-edged shadows on the walls. The floor was a foot deep with juniper boughs. Brko motioned for me to sit at the table in the seat where he had been eating breakfast. I sat down to a white enamel bowl and the jaw of a pig, leathery brown with a row of teeth facing me and half of a lip curled back over a bed of dark boiled greens. Brko, talking to Radovan, pointed to a picture on the wall. It was of Croatia’s president on a visit to Kozarica and behind him stood a beaming Brko. Taped to the opposite wall was a year-old poster-sized calendar with a photograph of a woman leaning against shelves of wine bottles and wearing tight white shorts and a pair of silver stars. Hung from a cupboard knob by a piece of blue plastic twine was a leg of ham, which Brko had been slicing away at.
He set a frying pan on the stove, poured in 1/2″ of green olive oil, and picked two eggs out of a box on the floor—one white, the other brown, its shell as lumpy as alligator skin. While the eggs were bubbling in the hot oil, Pero pulled a block of cheese out of a bucket, scraped off a gummy gray outer layer and sliced thin shavings onto our plates. He served the eggs, sunny side up, glistening with a sheen of oil.
I asked Brko about the boughs lying on the floor. They were for making lobster traps. I had seen several of the traps at the edge of the harbor. They were about 5′ long and the diameter of a basketball hoop. Split boughs were woven in a tight pattern of triangles on the cylinder walls and in opposing spirals at the ends, like the pattern of a sunflower’s seed head.
Brko said it took him two days to make a trap. As intricate as they were, I would have thought they would take much longer. They were as much works of art as utilitarian objects. The outer shell came to a domed end and two funnels of woven withies inside the cylinder would lead the lobsters in and keep them in. The layers of juniper withies, bent in spirals and circles and bound with thin galvanized wire, created mesmerizing patterns in an elegant form that I would be happy to have in my living room.
Hanging on the wall by the kitchen door was a hooked tool for harvesting the boughs. Next to it was an adze, a small and simple tool with a blackened steel blade. If there had been a hardware store in town that carried them, I would have bought one. I asked Radovan if it would be inappropriate to ask Brko if I could buy his. Radovan translated for me and Brko, answered, “No, I need that. It’s a good one that I bought on a market day in Dubrovnik on the Day of Saint Blaise, the town’s patron saint.” It was just the kind of answer I’d give to anyone who might ask to buy any of my tools. A tool that’s useful, feels good in the hand, and has history can’t be replaced at any price.
As Radovan and I ate, a black cat, its right eye swollen closed, came into the kitchen and leaned up against Brko’s leg. He stooped down and cupped his hand over its head and spoke to it in a high, sweet voice.
After breakfast, Brko took us back to the harbor to check on one of the traps he’d set there. His boat, built by his brother, had a white hull and a light blue sheerstrake and deck. He pointed to a boat just like it, resting on the beach by our kayaks, built by his brother for his own use. The trap Brko pulled up had been sitting right under his boat where it was tied to the dock. It had a dozen lobsters in it—it was clearly as effective as it was beautiful. Brko had wrapped it in green fish net when he’d returned to the harbor to keep the day’s catch securely stored.
Radovan and I had to get underway again to meet our rendezvous at the west end of Mljet. As Brko walked us back to our kayaks, a little girl with short blonde hair and dark sullen eyes ran up to Pero and wrapped her arms around his knees. He put his hand on her shoulder and spoke to her in the same sweet voice he’d spoken to the cat. I said goodbye—Dovidenja—and shook his hand. His grip was gentle and his hands surprisingly soft for all the work he does with them. Brko said goodbye to us, and bowed his head toward the girl as the two held hands and walked away along the stone-paved street, deep in conversation.
About 20 years ago, Long Island, New York, boatbuilder and designer Paul Gartside was commissioned by Steve Doherty, a publisher of marine books, to design a boat he could build in his retirement. Steve lived on Shelter Island on Long Island Sound and, Paul told me, “was a bit of an Anglophile and loved the British workboat types, so the resulting design is just a typical small beach boat of the type that was common throughout the British Isles, especially in the West Country, 100 years ago.” Typically, those boats carried mizzen sails, mostly to help them tack, and didn’t have centerboards. “It did concern me,” Paul noted, “that without a board, it would be slow to windward and there would be too much reliance on oars.” So, the addition of the board was the only significant difference in Paul’s design. As it turned out, Steve never got around to building his boat, and it is only recently that the first one built to this design has been completed.
When Kate Abernethy enrolled at the Boat Building Academy (BBA) in Lyme Regis, England, she arrived with an old Wayfarer dinghy that she hoped to restore as a course project. But when the Wayfarer was found to be beyond repair, she decided that she would build a new boat. Kate wanted something that would be trailerable and around the same size as the 16′ Wayfarer, and she liked the idea of a lugger. While searching online, the Gartside Centerboard Lugger, Design #124, caught her eye. “It just looked perfect,” she said. It would be well suited to learning about building boats as “it had all the boatbuilding joints you would want to know. It would be challenging with lots of problem solving.”
During the lofting process, there were concerns that there wouldn’t be room for the landings of the planks on the sternpost, and so its siding was increased from 2″ to 3″. Other than that, Gartside’s six sheets of clear and detailed plans were followed fairly closely. The centerline structure consists of a 4″ x 2 1/4″ fir keel (Kate used oak for hers and laminated it from three pieces for more economical use of the timber), an oak stem made up of three pieces scarfed together, and an oak sternpost, with a knee. Although Gartside prefers building the hull upside down—“because it is so much easier having gravity on your side”—Kate decided to do it the right way up “because I was inexperienced and it would be easier to ‘see’ the boat during the building process.” Once the 1-1/8″-thick oak transom and seven temporary molds were set up on the centerline, 11 ribbands were run around each side. Then 5/8″ x 1″ oak frames on 6″ centers were steamed and bent between the molds inside the ribbands. (If the boat is built upside down, the timbers would be steamed outside the ribbands, with a corresponding reduction in the dimensions of the molds.) Most of the frames run gunwale to gunwale, but three aft, four forward, and nine in way of the centerboard case are in two parts with their ends boxed into the centerline components.
For the planking, Gartside specifies nine strakes of 1/2″ red cedar, laid carvel, with red-lead putty in the seams and with a yellow-cedar lapped sheerstrake. Kate planned to store her boat on a trailer rather than on a mooring, and she was concerned that it would dry out during any long periods between outings. To keep the seams from opening up, she decided to use Accoya for the planking, and to glue the planks to the ribs with epoxy as well as riveting them, and to glue the seams as well. Accoya is a material that originates as radiata pine in New Zealand but then has its structure modified by a process called acetylation. This process reduces the timber’s hygroscopic properties (the ability to take in and expel moisture) and increases its stability.
The planks in the lower part of the hull at the bow and stern are required to twist as they are bent in place, so it was necessary to steam some of the planking. However, it was found that Accoya wouldn’t steam as well as more conventional timbers, to the extent that for the aft third of two of the strakes, oak had to be used instead and was scarfed onto the aft part of the Accoya planks. Kate also used oak for the sheerstrake, as it was to be bright finished, and laid it carvel rather than the lapstrake specified. Once the planking was complete, the molds were removed, allowing the remaining ribs to be steamed and fitted.
The hull could then be turned upside down to allow easier fairing of the outside, and over the next few days the hull was flipped several times so that the outside could be painted in the evenings while the interior fit-out progressed during the days.
Ten 1-1/8″-thick sapele floors (oak in the plans) were fitted, all with level top surfaces to allow them to double up as bearers for the larch floorboards which are in four sections for easy removal. The 2″ x 5/8″ oak seat risers support the 7/8″ painted sapele thwarts and bright-finished larch sternsheets. The timber for the latter was left over from a larch-clad barn Kate had built, so she used it instead of the cedar called for. The 2 -1/4″ x 1-1/8″ oak gunwale, tapered slightly at the ends, had to be steamed along the outside of the sheerstrake before fitting it to the inside. Kate decided to install a 3/4″ x 1″ rubrail at the sheer “for aesthetics and practical reasons,” adding to the protection provided by the 3/4″ x 7/8″ oak rubrail at the bottom of the sheerstrake specified in the plans.
The centerboard is made of 5/16″ galvanized mild steel and weighs 99 lbs, and is controlled by an uphaul with a 3:1 pulley system. The rudder blade—not shaped in the elongated ovoid designed by Paul, but more of what Kate thinks is a “traditional lugger shape” with straight leading and bottom edges—is in yellow cedar sheathed in ’glass and epoxy, rather than the more traditional bronze-pinned oak in the plans. The cheeks and tiller are oak.
Kate clearly loves her boat, but she now realizes that her expectation that she would be able to launch and recover it easily singlehanded may have been unrealistic. At around 770 lbs, it is not a light boat, but as long as she can back the trailer far enough down the launch ramp to float the boat off the trailer, and with a bit of patience, perhaps she will be able to meet the challenge. When I met up with her, she had three of her fellow former students with her and we had no problem at all with rigging, launching, and recovery. The solid spruce main and mizzen masts are both easily stepped singlehandedly. The mizzen mast is offset to port by 9″ to allow the tiller a full range of movement.
Unladen and with centerboard and rudder blade raised (the latter is then just clear of the level of the bottom of the keel), the boat’s draft is about 8″. With the wind directly onshore, we decided, as soon as we had launched, to row out to a nearby vacant mooring to hoist the sails. As you would expect with a boat of this weight, it took a bit of effort to get it going with the oars, but once it had some way on it became much easier. Kate didn’t install rowlocks for the forward thwart, and so it was difficult to get the right fore-and-aft balance with two people in the boat.
The 122-sq-ft lug mainsail and 20-sq-ft Bermuda mizzen sail were also made as part of the BBA course but, as the photos show, the mainsail needs some tweaking to lose the crease from the throat to the clew. With two of us aboard, we had a most enjoyable sail in a good Force-3 breeze with flat water in the sheltered waters of the River Torridge in North Devon, England. We had plenty of room: in fact, there were seven on board on launch day at the Academy and it didn’t seem at all crowded. The boat has a wonderfully lively performance and is easy and responsive on the helm. On a beam reach, it averaged about 5.5 knots, although when two others took over, the wind got up a bit and it looked as if it was going a little faster at times. It tacked through about 90 degrees and carried way very easily through the eye of the wind. After cleating the mizzen, it is easy to tend the mainsheet while steering and, with no headsail, there isn’t much for anyone else to do except enjoy the ride. Kate need have no fears about sailing the boat by herself.
Twenty years seems a long time from the publication of plans to the completion of the first boat, but it is nice to think that other examples of this great little boat might now follow.
Nigel Sharp is a lifelong sailor and a freelance marine writer and photographer. He spent 35 years in managerial roles in the boatbuilding and repair industry, and has logged thousands of miles in boats big and small, from dinghies to schooners.
Wherries go back to the 15th century in Britain, where the designation has been applied to a variety of vessels from canal boats, water taxis, naval gigs, fishing dories, and even collegiate rowing vessels. Later, in colonial America, wherries built by immigrants plied the Maine coast, and rapidly became the preferred boat of the Atlantic salmon fishery. These wherries feature a plank keel, which makes it very easy to work the boats on and off the shore, since they stay upright and create a flat surface in the boat for the occupants to move around. Fine waterlines at the stern as well as at the bow provide efficient rowing and easier launching into waves. The sheer flares at the stern and ends in a wineglass transom. The resulting greater volume provides the buoyancy needed to retrieve the heavy anchors used to set fishing nets.
The Duck Trap Wherry was designed in 1980 by Walter J. Simmons of Lincolnville, Maine, as a 16′ pulling boat, traditionally built with white-cedar lapstrake planks over an oak backbone and steam-bent frames, all copper and bronze fastened. The completed boat was to weigh around 175 lbs.
Responding to demand for even lighter boats, Walt created 14′ and 15′ glued-lapstrake plywood versions that come in under a magic 100-lb mark. They were drawn with the amateur builder in mind and require about 300 hours of labor.
Walt, responding again to demand, added sailing capabilities: centerboard, rudder, and a beefed-up structure. The spritsail keeps the center of effort low to minimize the heeling moment imposed upon the boat’s 4′ beam and low freeboard. This new version was just what I was looking for: a trailerable sail-and-oar vessel that would be easy to build, perform well in light winds, and carry two for day trips on nearby reservoirs.
The plans I ordered from Duck Trap are comprehensive and very clear. They consist of a booklet on glued lapstrake construction and four 36″ x 26″ sheets that include lines, offsets, construction details, and a sail plan.
If you don’t want to loft the lines, full-sized loftings are available and printed on a long roll of paper. There is also an e-book for the Duck Trap Wherry available as a download or a CD. It is a detailed guide to the construction and includes instructions for building the wherry in any of the design lengths, 14′, 15′, or 16′, and is helpful to read before ordering the plans to see what you can expect in the building process.
I built a 16′, two-station pulling version to this design back in 2013 as my first glued-lapstrake construction. The plan featured the arrangements for setting the boat up for solo or tandem rowing. After years of happy rowing, I decided to build a sailing version from the same plans. It is important to note that, when ordering a set of plans, one gets the right to build one boat. Any subsequent boats built to the same plans require the payment of royalties to the designer—in this case, half of the plan’s purchase price.
On the first boat I built, I transferred the drawings of the stations to 3/4″ pine boards and used a bandsaw to cut them out. Yet on the sailing version, I used a different approach to gain precision and to become acquainted with CAD techniques. I electronically lofted the stations from the offsets and drew the major parts as CAD files and had them CNC routed. For the molds I used 3/4″ MDF. The keel and most of the solid Brazilian cedar parts that would be used throughout the construction of the boat, such as inner stem and transom as well as quarter, thwart, and transom knees, I also had shaped by CNC router.
The plank keel is an 18mm laminate consisting of two layers of 9mm okoume marine plywood (I used Brazilian cedar plywood). The plans call for 1-1/2″ oak stem and transom knees and 1” mahogany transom; I used Brazilian cedar lumber.
The lighter rowing-only version uses steam-bent laminated oak ribs. To give the hull the necessary strength to withstand the stress imposed by the sailing rig, my sailing version has sawn, 1”-thick frames of Brazilian cedar, although one could use white cedar or red oak.
The planking, cut from 9mm Brazilian cedar marine plywood (okoume is specified), is scarfed together to get the lengths required. Since the interior was to be varnished, a detail I worked out was to hide the joints behind one of the frames. The result is well worth the effort, as there are no visible joints on the varnished interior. The sheer is strengthened by oak or mahogany inwales and outwales separated by wooden blocks evenly spaced between the frames.
The sailing version of the Duck Trap Wherry has two rowing thwarts, side benches, and a stern seat. The seat in the bow serves as the mast partner. I combined the stern seating elements in one piece of 9mm plywood and added 10mm teak planks to all of the seats, simulating a yacht’s deck.
Four teak floor gratings cover the flat keelson and keep the crew’s feet dry longer, should water come in over the topside. I prefer the gratings over the 3/8″ x 3″ oak floorboard slats specified in the drawings.
The centerboard, laminated with two layers of 9mm plywood, has a 17-lb lead insert to drop the board when the pendant is eased. The 16′-long, 3″-diameter tapered mast was laminated in two halves made from local freijó wood, which has properties similar to the eastern white spruce recommended by the designer. The 16′ sprit was carved from one single 2″ x 2″ piece of freijó.
Plans detail a kick-up rudder and a fixed version. I opted for the latter, which is more curvaceous and has a classic look. It’s made of laminated plywood and cedar cheeks. Special Duck Trap bronze fittings are an ingenious way to let the fixed rudder rise along a bronze rod if the blade touches the bottom.
The 100-sq-ft spritsail is ideal for our prevailing light winds. The plans call for one reef; I added a second to ensure that the sail won’t overpower the boat if the wind pipes up. In addition, after talking to Walt, I had the sail made with a full batten on the sail foot. This setup gives it a nicer shape, especially when sailing downwind.
I made the 8′ spoon-blade oars to Ducktrap Store plans. It is not a very difficult task to shape them, and they are quite efficient in the water.
The wherry is a fairly light boat—around 230 lbs for the fully rigged sailing version, with all my usual stuff in it—and is easily trailered with my mid-size sedan. At the ramp, it can be effortlessly launched and retrieved from the trailer with its front winch and a roller at the rear.
Boarding is pretty straightforward from the side, and moving around in both versions of the wherry is facilitated by the broad plank keel, which measures 15″ amidships, although the centerboard trunk in the sailing version is a bit in the way. Working wherries were designed to allow the hauling of heavy fishing nets over the side and, like them, the Duck Trap Wherry has excellent stability.
Rowing the wherries is a sheer pleasure. The fine ends create very little drag. It is almost like rowing a competition skiff. I never felt like I was hitting the limit when pulling hard. It takes little effort to make 5 knots, so at cruising it could cover a lot of ground at a satisfying pace. The heavier sailing version of the wherry, even carrying the weight of the sailing rig, performs really well under oars, too, almost as well as the rowing version.
The wherry turns well for course corrections and favors tracking over maneuverability in tight quarters. For tandem rowing, there is enough space between stations to keep out of each other’s way. The plans provide arrangements for tandem rowing for the 15′ and 16′ versions of the wherry.
For the sailing version, putting the unstayed mast up is a cinch and the boat can be ready to sail in a few minutes. The wherry needs very little wind to be up and running and the spritsail points well to weather, tacking through a very commendable 84 degrees. With 5 knots of wind, it can do 3.5 knots to windward.
The hull was initially intended for rowing and has a low freeboard amidships, so keeping an eye on the leeward rail while under sail is always advisable in order to avoid accidentally taking on water.
On a beam or a broad reach, the wherry performs superbly, easily reaching its predicted hull speed of a little over 5 knots. I’ve even recorded 5 1/2 knots when riding out a puff.
The Duck Trap Wherry is a versatile boat that rows and sails with ease. It’s designed with the amateur builder in mind and requires about 120 man-hours for a standard build. It took me around 300 hours to build the sailing version of the wherry, with a considerable amount of that time spent finishing the boat to a high standard.
The wherry’s classic beauty always draws a lot of attention. Captain Pete Culler had a saying that, “If a boat looks good, it usually is good.” The Duck Trap Wherry is proof of that.
Oliver Ilg, 58, was born in Stuttgart, Germany, and moved to Brazil at the age of 4. He is a physicist with an MBA and worked for the automotive industry from 1985 to 2002, when he joined Sterling Yachts. His father always loved boats, so Oliver had early exposure to them—at the age of 3 he was already rowing a wooden boat. In 1989, Oliver was the project manager for the construction of a 53′ steel sailing vessel for his father. Ten years ago, Oliver started to build wooden boats for himself as a hobby and has kept building them ever since then.
I arrived at the top of the boat ramp at Riffe Lake around 6 p.m., on a cool evening in the second week of March. I had some daylight left, enough to get the boat in the water and row the mile and a quarter to the north side of the reservoir where I would drop anchor for the night. I piled gear, groceries, and water jugs into the cockpit without keeping track of what I put aboard or where it went. I only knew that there was nothing left in the car and whatever I’d brought was aboard. I’d sort it out later.
Riffe Lake is a reservoir a dozen miles long from Mossyrock Dam to the mouth of the Cowlitz River; 14 miles if measured on a map down its center, along the long sagging curve of its east end and across a jog at the west end that looks like a displaced fracture. The reservoir was down about 25′, and between the water and the forested hills surrounding it, there was a broad band of buckskin-brown dirt as far as I could see. Backing the trailer down the 150-yard-long ramp across that barren landscape was like descending into a flooded open-pit mine. Of the five hinged sections of floating dock at the bottom of the ramp, only the last one was afloat. I eased HESPERIA, my 16′ cruising garvey, off the trailer into the water and pulled the bow up on the beach.
After I parked the rig, I shoved off and moved bags out of the way so I could sit down to row. I could feel the weight of the gear as HESPERIA slowly gained momentum. The water, food, firewood, gas, motor, spars, and sails all had to be set in motion, but after a dozen strokes they helped carry HESPERIA forward. The air was still, the lake quiet, and the cockpit resonated with the sound of water purling around the hull.
Just 100 yards from the ramp, I had rowed from the shadow of the land into sunlight and the moisture-laden air blanketing the water glowed the color of straw. The dam, 1-1/2 miles to the northwest, was in shadow—just a dim sooty line at the water’s end—while the north shore was radiant in the brassy light of the evening sun.
Somewhere in the water below HESPERIA, 200′ down, was what remained of the town of Riffe: the concrete foundations of a general store, a post office, two Baptist churches, a gristmill, and the homes of 350 souls. The Port City of Tacoma, 50 miles to the north, needed electricity, and wanted it cheaper than the power purchased from a power plant on the Columbia River, so the city appropriated the valley around the Cowlitz River under eminent domain and began building the Mossyrock Dam in 1965. Surveyors plotted a contour line through the forests where the reservoir’s water level would be when the dam was put into operation. Everything below that line was logged or demolished.
Nearly 2,000 people were forced to leave before their homes were torn from their foundations.The dam rose 365′ above the riverbed when it was finished, and it took eight months for the reservoir to fill, swallowing up not just Riffe, but also Nesika, a town 6 miles upstream, and most of Kosmos at the east end of the reservoir.
Just as I drew near the north shore, the sun impaled itself on the tips of ridge-top trees, and split in three behind a picket of slender tree trunks. The light that had been spilling over the ridge angled upward, and the hills to the east grew wan in the pale purple penumbra.
I reached the mouth of the creek where I planned to spend the night, a deep nick in the shoreline, 200 yards long and 100 yards wide at its mouth. At the top of the band of bare ground around it were scattered tree stumps, sawn straight through at the top, with roots exposed when the reservoir’s high water washed away the soil.
Halfway into the creek, I lowered the anchor, paid out the chain and the soft braided rode, and when I came to its end, I was still holding the full weight of the anchor and chain. I had not given the stream its due—it had cut a ravine that was beyond the 100’ reach of my rode.
Sitting on the foredeck with my heels skimming the water, I paddled farther into the inlet and tried again. I felt the rode go slack with 50′ of rode in the water. I let HESPERIA drift downstream, nudged by a chilling north wind. Like a fisherman sensing a fish nibble at his lure, I felt the anchor flukes tripping over rocks. When they caught and held, the rode pulled tight.
I started working through the clutter onboard to prepare for the night. Before I could raise the roof on the pop-top cabin, I had to get the weight of the spars and sails off. I stepped the main and mizzen masts and set the bag holding the rest of the spars across the cockpit. Inside the cabin, I put the floorboards on the side-bench ledges, laid on my back, and, with my feet centered on the cabin roof overhead, pressed the roof up.
With the stovepipe connected to the woodstove and chimney cap on, I was ready to make a fire and warm the cabin. The wind made a low whistle and created enough draft to pull my lighter’s flame into the firebox to ignite the crumpled newsprint and kindling. With the fire going and the flames glowing bright orange in the mica window, I set a pot of soup on the stovetop. I was feeling a bit grubby after the long haul of getting to the lake, so I set the water jug on the roof of the cabin and connected it to the fitting that feeds the cabin’s plumbing, including the heat exchanger next to the stove. While the soup was heating, I filled the sink with warm water, shaved, and washed my hands and face.
After dinner I stepped out into the cockpit. The night sky was full of stars. I set the cockpit floorboards on the cabin roof to make a platform where I could lie down and wrap myself in a wool army blanket to look up at the patch of sky above the creek. Cassiopeia’s W, the Big and Little Dipper, and Orion with his three-star belt were all out. I counted six of the seven Pleiades; Jupiter was bright enough to paint a thin line of its reflection on the lake. A satellite drifted across the Big Dipper and blinked out.
I made the bed with the cabin floorboards filling in the space between the side benches, and cushions covering the queen-size platform. With clean sheets, my pillow from home, and two sleeping bags spread out as comforters, I settled in to sleep, but the wind strengthened and even in the lee of the woods surrounding the creek mouth, it was strong enough to stir the water. The constant slapping of wavelets against the hull was keeping me awake. Out on the lake, in the 2-mile fetch from the dam, a northwesterly was kicking up waves large enough to wrap around the corner and work their way up the creek. They rocked the boat and the mainmast was knocking against its partner.
It was no use trying to sleep, so I got dressed and stepped outside into the cockpit. I unstepped the mainmast and set it on the cabin roof, then lay belly-down on the foredeck to pull the anchor up. I piled the dripping rode to the side so the water would run off the deck away from me. When the anchor broke free, the bow fell away quickly, so I promptly hauled the rode and chain in, grabbed the paddle, and pulled the bow back into the wind. As I paddled HESPERIA farther into the creek, the light of the newly gibbous moon lit the way ahead. I made slow but steady progress and the water remained deep beneath the hull even as the banks, clearly visible but colorless in the moonlight, closed in on HESPERIA. The bank to starboard was steep; to port was a gentler slope of short grass and tall crumpled reeds. I stepped ashore, taking the anchor with me and pushed the flukes into the firm mud. I pressed a stick into the mud at the water’s edge to see if the water level would change during the night, a habit I developed from cruising tidal coastal waters and from rivers where rain and dam releases can quickly change the water.
Back aboard, I paid out the rode and let the wind draw HESPERIA into deeper water. Now in quiet water, I settled back into bed, and tucked my hands and feet in close to warm up. The cabin was cold but HESPERIA was quiet, and I was soon asleep.
At dawn, the starboard cabin windows framed a lacework of leafless trees against a pale sky. I sat up in bed and pulled a handful of kindling from the locker beneath the stove. The Western red and Alaska yellow cedar start a fire quickly and impart their fragrance to my bedding, which I stow in the same compartment a bit farther aft. As the fire took hold and the stove radiated light and heat, I lay down in bed again and drew the covers over myself. In about ten minutes I raised a bare arm and felt the hot air pooled against the ceiling. I sat up into the heat and waved a hat around to stir the air and spread the warmth throughout the cabin. Up and dressed, I breakfasted: a fluffy smoked-salmon omelet, egg whites whisked stiff, yolks and crumbled salmon folded in, and cooked in a pan on the woodstove. I then let the fire die down, and put my shoes and coat on for a walk.
Downstream from HESPERIA, the trees at the creek’s mouth surrounded the view of lake with a tattered fringe of overlapping bare branches. One tree was suspended nearly horizontally above the bank, and others leaned over it as if pushed by the crowd of trees behind them. Whitecaps were skimming across the lake, but the wind in the creek’s slender ria was reduced to a sigh.
I stepped ashore near the stick that I’d put at the water’s edge during the night. It was now 12″ from the water, so the level of the lake had dropped just a couple of inches. It was no cause for concern and likely just a wind-driven seiche dragging the water to the far end of the lake. There were deer tracks in the mud, one of them pressed into a bootprint I’d made during the night.
I stepped over the creek and climbed the slope on the east side of the ravine. High up on the bank, a pair of fluted stumps tilted downslope, their bare roots fanned out, touching lightly on the soil. One stump bore two notches, each a handspan wide, cut by the logger who had felled the tree. With steel-tipped springboards jabbed into the notches, he could stand higher and cut the tree where the trunk is narrower down above the flare to the roots. Even then, the stump was a good 7′ across where it had been sawn through.
I’d brought my axe and with two swings, cut a flake of wood from the side of the stump. Beneath the dull gray surface, the wood was a rich brown color and its sweet fragrance was clearly that of Western red cedar. The other stump had two deep saw cuts on the water side of the stump, just below the cut that had brought the tree down. Such wasted effort would only have been tolerable for loggers working with chainsaws instead of handsaws.
In the woods at the top of the rise, there was level ground covered with moss and arched over by saplings that I had to step over and stoop under. I picked my way inland a few dozen yards and saw a patch of black no bigger than a bathmat. It was asphalt, the only indication that under the carpet of moss and scrub there was a paved road. If it continued on its line south, it would have dropped into the lake. The asphalt was also concealed by a patch of shin-high stinging nettles. I didn’t have any gloves with me to pick them so I returned to the boat and collected some of the plastic bags my groceries were in and returned to the nettles to harvest them with the bags on my hands.
Back at the boat, I put my dry suit on, stepped the mainmast, lowered the cabin roof, and rowed out toward the lake. A brisk easterly, funneled by the chain of hills to the north and a 1,000′ high ridge to the south, was churning a few whitecaps in the middle of the lake.
I began sailing from the cockpit, steering with the line running through the cabin and the perimeter of the inwales and attached to the tiller. Even with the heaviest cargo in the cabin keeping the bow high, the biggest waves slapped the bow and sent spray into the cockpit. I crawled over the cabin roof, removed the hatch at the back, and dropped in to stand on the cabin floorboards. I was out of the spray, and with the hatch coaming at my waist, I was only half exposed to the wind.
I came about as I neared Riffe Lake’s south shore and, as HESPERIA settled in on the starboard tack, it was clear I wasn’t going to get far beating into the chop. I bore away and sailed back toward the cove I’d anchored in. When I reached the lee of the creek mouth, I crawled forward to strike the whole rig, main first, then mizzen.
I had set out without the motor in place. It was stowed in HESPERIA’s tiny aft cockpit, the 20″ space between the transom and the cabin. I got the motor clamped in the notch in the transom, fired it up with two pulls of the starter cord, and motored along the north edge of the lake, skirting the shore to take advantage of the small lees there.
Stumps were scattered everywhere on the slope between the lake and the forest, some elevated by their roots above the rust-colored soil, others clinging to steep-faced rock outcroppings, all leaning toward the water, an odd migration of spindly-legged creatures down the slope of the shore. It was hard not to think of them as once-mobile creatures, caught on the wrong side of the surveyors’ line during the antediluvian slaughter of the forest. It looked as if the stumps, decapitated and stripped bare, had risen in a blind downhill rush on thready amoebic limbs, only to be stopped dead a few strides into their descent of the valley.
The wind eased as I approached a bay with a steep-sided rocky opening in its northwest corner. I killed the motor with the line tied to the motor’s deadman switch, crawled aft from the cockpit, and kicked the outboard up. I rowed the dogleg into the passage and, about 175 yards in, it ended in twin creeks cascading over boulders cradled in steep-sided ravines. A toppled tree trunk, 60′ long, spanned the mouth of one of the creeks and served as my dock. Its bare wood was silvery and smooth to the touch. I tied the painter to the blunt broken end of one of its roots and, in the still air of the gully, settled in the cockpit to make lunch.
With the butane stove fired up in the cockpit, I cooked the nettles in a pot with a cup of water. The leaves, like fresh spinach, wilted and turned a darker green, and as soon as they were soft I could eat them without getting stung. They had a mild bite of pepper and a rich buttery flavor like artichoke hearts. When I finished them, I sipped the emerald green broth they’d cooked in; it was as flavorful as the nettles. I finished lunch with some vegetable soup from my favorite deli. It was not nearly as good as the nettles.
I motored another 2 miles east along the shore and turned north into a broad, 150-yard opening and then a blind corner 400 yards in. Steep, bare rock walls rose on the west side; to the east the shore was sloped and sandy, inhabited by stumps. The inlet veered to the right then immediately made a sharp turn to the left. Another third of a mile in, the passage came to an end. There, a creek had cut its way down through the forest floor, leaving moss and ferns hanging over the lip of eroded soil 20′ up, and the water wandering around logs and boulders in its bed.
The banks of the inlet were too steep for exploring the woods, so I didn’t try going ashore. Rather than drop the anchor, I tied a line across the inlet, from one stump at the waterline on one side to another on the opposite bank. It took the anchor rode, the mainsheet, and another length of line to span the water. I snugged the line tight with a trucker’s hitch on one end, then tied HESPERIA’s painter to the middle.
With the cabin readied for the evening, I made French fries (russet potatoes, pan-fried in butter) as an appetizer and then cooked a dinner of sautéed broccoli and yellow bell pepper, with quinoa and chicken breast on a bed of tortilla chips topped with salsa.
It was still early in the evening, so after dinner I readied a bath. I took the rugs out—they needed a shake anyway—and snapped the tub in. I made it from the same tough coated material I used for the hull of FAERIE, HESPERIA’s folding coracle tender. The tub’s corners have snaps to hold them up to the ledges of the cabin benches. During dinner, I’d had a pot of water warming on the stove and it was quite hot, so I mixed it with cold water to cool it down to about 110 degrees. I poured the water into a gallon plastic jug with a knife slit in the lid for a shower head. After my bath, I folded the tub, with the water in it, and emptied it over the side of the cockpit. I air-dried sitting next to the stove in the cabin’s sauna-like heat.
High clouds had slipped in from the south during the evening, and in the dark it began to rain. I got the sleeping platform arranged and stepped into the cockpit for one last look-around. The anchorage was very well protected, and the only wind was the flow of cold air from the hilltops following the creek, just enough to tilt the column of gray smoke rising from the chimney into a starless ebony sky.
When I laid down to sleep, the inlet was so still that HESPERIA could have been aground. With the lights out, the cabin was lit by the agate glow from the last embers of the fire. The rain intensified and then stopped, leaving only the hushed voice of the creek slipping around its bed of boulders.
In the morning I sat up, filled the stove with kindling and scraps from my shop—bits of wood that I recognized from several of my projects. I lay back down, covered up, and waited for the cabin to warm and for the condensation on the windows and ceiling to evaporate. As I got dressed, the rain was so light that I could no longer hear it on the cabin roof, but I could see its scintillas in the dark reflection of the woods’ shoreline shadows.
To occupy the cockpit without getting wet I needed to get the canopy up. I set up the frame, which looks like a boom gallows but set in the wrong end of the boat, and snapped the canopy to the cabin roof and the gallows. I made a comfortable seat with the throw cushion, did a little morning reading, then put FAERIE together and slipped her, tethered, over the side. I set the cockpit table for breakfast; soup warmed on the butane stove, crackers, and blueberries.
I stepped aboard FAERIE and paddled around the inlet, first to the creek, where the bottom was littered with waterlogged driftwood, and then out to the bend in the inlet where gray-barked deciduous trees perched on the banks were flocked a bright electric green with lichen. I happened to have my GPS in my PFD pocket, so I turned it on and checked FAERIE’s top speed: 2.1 knots. She couldn’t even keep ahead of her own wake.
It had stopped raining by the time I returned to HESPERIA. I made ready to get underway, gathered up the shore lines, topped up the outboard’s fuel tank, and motored slowly out of the inlet.
On the south side of the lake I could make out a pale-green stripe, which turned out to be a bridge when I took a look with the binoculars. As I got closer, it was clear that the bridge wasn’t connected to a road on either side. The lone disconnected span was held up by two concrete hammerhead piers and straddled a creek, looking like a giant dinner table.
With HESPERIA pulled up on the sand at the creek’s mouth, I scrambled up a bank of loose rocks to the east end of the bridge where the road leading to it had sloughed away, leaving a 20’ gap. The road bed was covered with grass, making it a pleasant, if narrow, meadow, and 100 yards to the east it was blocked by a wall of brush. I didn’t try crossing the creek to see the road on the other side. When it was passable, it must have taken traffic 3 miles to the west to Nesika, now at the bottom of the lake.
A breeze out of the west promised good downwind sailing to the far end of the lake, so I stepped the mainmast, broke out the square sail, and readied the halyard, haul-down, and sheets. I motored away from shore, killed the outboard and cocked it up, then lowered the centerboard, and raised the square sail. Spread by its upper and lower yards, it filled instantly and HESPERIA surged forward. I’d led the sheets through a block on the forward end of the cabin roof, so I scrambled through the cabin, a tight fit with the roof down, and stood up in the hatchway to take the helm.
With one hand on the tiller and the other holding both sheets like the reins of a horse, I set a course northeast, across the lake and across the wind. With the board down, and the sail angled to face the wind, HESPERIA did well on a broad reach, making 3.5 knots. Water boiled up from under the transom; the lower yard was bent by the pull of the clews on its ends. In the middle of the lake where the wind was stronger, the GPS showed a steady 4 knots and flickered as high as 4.7 knots.
As the end of the lake drew near, I peered forward by bending down to look across the cabin roof and through the space between the foot of the sail and the lower yard. Ahead, at the edge of a low brushy plain that had once been part of Kosmos, there was an inlet leading to two winding creeks.
Steffen Creek, the one to the north, would allow me to continue sailing downwind, although through a few twists and turns. The other, Rainey Creek, took a sharp 90-degree turn across the wind, and the square sail, not well suited to a close reach, would have to come down. My plan was to sail the northern creek until I was far enough inland to be out of the wind’s reach.
Right at the entrance to the north creek I saw a small section of a wave trip over a deadhead that was just below the surface. As I sailed past with it on the port side, I got a better look at it. It was concrete, a tilted post rising above a jumble of pale pieces barely visible in the ruffled water. To starboard, a larger structure of concrete rose a few feet above the creek’s surface at an awkward angle, and on the shore beyond it was a section of a paved road with a faded white dashed centerline that started at the gravel at the water’s edge and ended in a stand of grass 50 yards away. I had passed over the ruins of a bridge, one of the remnants of Kosmos.
The initial plan for the Mossyrock Dam would have spared Kosmos and left it safely above the reservoir, but a year before construction began, a proposal to make the dam 20’ higher was approved. That doomed Kosmos, and as at Riffe and Nesika, all of its buildings were torn from their foundations. A checkerboard of concrete slabs, a handful of roads that go nowhere, and the ruins of five bridges on a plain a few feet above the lake remain visible; the rest of the townsite is under water. A quarter mile and three bends farther up the stream, the trestles of a railroad bridge face each other from opposite banks, with nothing spanning the 100′ gap between them.
The wind hadn’t let up as I had thought it would, and HESPERIA made quick progress over the next 200 yards toward a bend that I couldn’t see around. I started my turn, clipping the grass at the apex of what turned out to be a U-turn, and realized that the only thing I could do was aim for the grass on the other side of the bend to bring the boat to a stop. I almost made it, but a bit of wind caught the top of the square sail and nudged the bow to port, and the last of the momentum carried HESPERIA into a 6′-tall vertical bank that was a conglomerate of hardened dirt and bowling-ball-size rocks. The whole boat shuddered when the port corner of the bow made contact. I rushed forward, grabbed the paddle, and pulled the boat into the grass where I could park and drop the sail. The damage wasn’t bad. I could fix it when I got home.
I carried on under power, but I was able to motor only another 200 yards farther around a broad bend to find the shoaling creek bed was blocked with brush. There wasn’t enough room to turn around, so I cut the engine, turned to starboard, and plowed to a stop in the grass. After I paddled the stern around, I started the engine and headed back out to the lake.
Once I was back on open water, it was time to head home. To make the long run to the launch ramp, I dropped the rig and raised the cabin top so I could motor west in comfort. With the hatch cover in place and the doors closed, I was warm enough just being out of the wind. Seated comfortably on cushions in the warmth of the cabin, I could steer with just a light touch on the tiller line. The top of the ridge above the lake’s southern shore was lost in a low, gauzy layer of clouds. The miles of shoreline slipped by, and at some point, without knowing exactly where, I passed over Nesika. The town took its name from Chinook jargon, the trade language spoken in the Pacific Northwest in the 19th century. Nesika is the word for us.
Concerns about the ability of the Mossyrock Dam to survive an earthquake intact have led to keeping the water level well below its designed capacity, so the waters of Lake Riffe will never rise again to meet the edge of the living forest. But there are already areas of the shoreline where grasses, brush, and saplings have taken root and the green of the hillsides will eventually reach down to the blue of the water. The ancient stumps will be embraced by a new forest, all of the old abandoned roads will be covered by moss, and no trace of Riffe, Kosmos, and Nesika—us—will remain.
Christopher Cunningham is the editor of Small Boats Magazine. This story includes photographs and descriptions from a subsequent day trip to the lake. A previous adventure with HESPERIA and FAERIE, along with videos and more information about the boats appears in “A San Juan Islands Solo” in the June 2015 issue.
If you have an interesting story to tell about your adventures with a small boat, please email us a brief outline and a few photos.
You might not think of some of the most important tools in your workshop as tools. They’re your shop lights—important for safety, accuracy, and unblemished finishwork. The old lights I had in my garage shop were a mish-mash of 4′ fluorescent tubes including the old T12s and some T8s (T stands for tubular and the numbers are the tube diameters in eighths of an inch). The bulbs were getting pretty tired and didn’t provide good quality light or enough of it. I know something about the technical side of lighting because energy efficiency retrofits, which included lighting upgrades, were something I did in my day job before I retired. However, like the cobbler whose children went without shoes, I had never upgraded my own shop. When the ballast in one of the fixtures needed replacing, I decided it was time to upgrade to LED fixtures.
LEDs—light-emitting diodes—have gotten dramatically better in the last few years, and the tubular lights made with LED strips are significantly better than the best fluorescents. They don’t flicker or hum, have good color rendition, turn on instantly even in freezing temperatures, and have a very long life. It’s unlikely I’ll have to replace them in my lifetime, but if they do need to be disposed of, they don’t contain the mercury that fluorescents do. The cost of LEDs has come down to a point where they are competitive with, or even cheaper than, any of the lighting alternatives.
If you go shopping for lights, you’ll come across some technical terms such as color temperature, CRI, lumens, and luminous efficacy.
Color temperature is the apparent color of the light source. Color temperature is literally the temperature of a “black body,” a theoretical object that reflects no light, heated to make it emit light like metal heated with a torch. Its temperature and the light it produces are both expressed in degrees Kelvin. The old incandescent bulbs, which we all had in our houses at one time, are at the low end of the temperature range (about 2,700 K) and appear to our eye to be quite warm, yellow in color. Skin tones look good under this source. Full daylight is toward the higher end of the temperature range at about 5,780 K and, by comparison, appears very cool, bluish in color. Thirty years ago, most commercial 4′ fluorescents—the 1-1/2″-diameter T12s—were 4,100 K, appeared quite cool and, in fact, were called cool white. T8 and T5 fluorescents now are commonly available in 3,000 K, 3,500 K, and 4,100 K. The 3,500 K lamps are a pretty good compromise and most people like how things look under them. LED light fixtures are generally available in 3,000 K, 4,100 K, and 5,000 K.
The CRI—color rendering index—is a measure of how well the colors of objects under a light source are rendered compared to an ideal source such as sunlight or an incandescent lamp. The ideal “black-body” light has a score of 100 and all other light sources are scored relative to that. Old-style fluorescents could be in the low 60s, and modern tri-phosphor fluorescents such as T8 or T5 tubes are somewhere between 80 and 85, which is pretty good. Most LEDs now available are slightly better, in the range of 80 to 90. High-CRI lights are important when you are trying to judge colors of paint. Paint that looks right under poor-CRI lights will look very different when you move your boat outside in the sunlight.
Luminance, sometimes also called brightness, is the total light output of a fixture expressed in lumens. The labeling of most new bulbs or fixtures will indicate the number of lumens. An old-style T-12 40-Watt fluorescent tube (stamped F40T12 on the end of the tube) actually draws about 50 Watts and puts out about 3,050 lumens, and an LED version built to replace it puts out 1,800 lumens while drawing just 16 Watts at a cost of about $7. By dividing a light’s lumens by its Watts you get its luminous efficacy, the light you get for the electricity. Incandescents and halogens range from about 8 lumens per Watt (lm/W) to about 20, depending on bulb size, and both convert most of the electrical energy into heat. The newest 4′ T8 and T5 fluorescent tubes produce up to 96 lm/W. Most commonly available LED shop lights are better than 90 lm/W, and one I found at Home Depot is 128 lm/W (for $44.97).
For general lighting of workshops, the Illuminating Engineering Society recommends illuminance levels—the amount of light falling on the work surface— in the range of 300 to 750 lux (that’s 30 to 75 foot-candles). Older eyes, like mine, will need a level at the higher end. Illumination engineers can determine which lighting fixtures will deliver that illuminance with this formula:
I = Ll x Cu x LLF / Al, where I is the illuminance in lux, Ll is the luminance in lumens, Cu is the coefficient of utilization for the inefficiency of the fixture), LLF is a light-loss factor to account for age and dirt, and Al is the illuminated area in square meters.
Calculating the ideal fixture is one thing, but what’s available in your local home improvement store will determine what you purchase. So, what type of fixtures and how many of them do you need to provide your shop with that optimal illuminance of about 750 lux? The area in my workshop where I build my boats measures about 8′ x 18′ and has an 8′ ceiling, so this is where I want to have good general light.
My local hardware store, Canadian Tire, had some fixtures on sale (regularly $59.99) : 4′, 50W LED double strip lights, with 4,500 lumens output from each fixture. By plugging 750 lux into the formula for a third of my shop area (8′ x 6′), I find that area requires 4,647 lumens. That’s 4,647/4,500 = 1.03 fixtures, but since fixtures don’t come in fractional units, a single 4,500-lumen fixture is close enough.
If you don’t want to do the calculations, a single 4,500-lumen fixture for an 8′ x 6′ area in a shop with an 8′ ceiling is a pretty good rule of thumb. The fixture doesn’t have to be 4′ long, either. If you can find a 3′ fixture with the same output, that would also do. I wouldn’t, however, install spotlights with that output for general area lighting, as it would result in lighting that is too bright underneath them and too dim between.
My lights have a 5,000 K color temperature, not too far off daylight, which is good for painting and finishing. Their efficacy, at 90 lm/W, is a little lower than the best available, but hey, a deal is a deal and, at the electricity rates I pay, we’re talking a difference in operating cost of just 50 cents a month between that and the most efficient LED light. None of the fixtures I was going to replace were built into the ceiling, so I could just replace the whole fixture rather than retrofit a built-in recessed fixture that is best left in place. If you need to keep the existing fixture, there are LED replacement kits for fluorescent fixtures, with efficacy of up to 115 lm/W, that include new drivers and LED strips to replace T12 or T8 tubes.
The workbench is where a lot of close-up work gets done, usually with your back to the overhead area lights. The bench is closer to a ceiling-mounted light, and with my 27″ x 9′ bench, it needs 2,000 lumens to provide 750 lux at the work surface. The fixture I got (again on sale) is a 28 W, 4′ single strip, with a pull-chain switch that puts out 2,500 lumens—a little more light than required but, for detailed work, more is better. For jobs that aren’t illuminated by the ceiling fixtures (think working under upturned hulls) I have a 3,500 lumen, 43-Watt, LED spot work light that cost $39.98.
Upgrading my shop lighting from fluorescent to LED has made it much easier to work in the shop, with less eyestrain at the end of a long day. I am pleased with the result.
Alex Zimmerman is a semi-retired mechanical technologist and former executive. His first boat was an abandoned Chestnut canoe that he fixed up as a teenager and paddled on the waterways of eastern Manitoba and northwestern Ontario. He started his professional career as a maritime engineer in the Canadian Navy, and that triggered his interest in sailing. He didn’t get back into boatbuilding until he moved back to Vancouver Island in the ’90s, where he built a number of sea kayaks that he used to explore the coast. He built his first sail-and-oar boat in the early 2000s and completed his most recent one in 2016. He says he can stop building boats anytime. He is the author of the recently published book, Becoming Coastal.
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When we head out for our small-boat day trips we always bring snacks, water, towels, a wallet, and some dry clothes. It was challenging to keep those items dry from bilgewater and spray from the bay, so we began looking for dry bags that would keep those items accessible and protected. Recently we tried one of SealLine’s Discovery View dry bags, and it has been more than up to the task.
The SealLine Discovery View dry bags have sides made of translucent 12-oz polyurethane; the bottoms are opaque 18-oz polyurethane-coated polyester. The translucent material has a frosty appearance, but colors and shapes are easily discerned through it. The opaque bottoms are offered in four colors to help distinguish one bag from another. Our 5-liter bag is big enough to hold a towel, a couple of shirts, and a few oranges with room to spare. The bottom is oval, creating flat sides to keep the bag from rolling off a dock or traveling around the cockpit. The D-ring attached to the closure provides a way to secure the bag and keep it safely tethered in the boat to avoid loss or getting underfoot. All Discovery View bags are equipped with PurgeAir valves. Once the top is sealed, the bag can be pressed down, making it even flatter and roll-resistant, and the enclosed air vents through the one-way valve. Just be sure not to cover the inside face of the valve with anything that won’t allow the air to pass through.
The Discovery View material feels tough and promises to be resistant to tears and punctures. The seams are radio-frequency (RF) welded, which results in a longer lasting seam that offers more resistance to water intrusion. The 1″-wide seam on the back of the bag is almost fully transparent and provides a strip with an even clearer view of the contents. The 5L bag weighs 4.8 ounces and, full of gear with the top rolled down, measures roughly 4″ x 7″ x 10″ and has 305 cubic inches of space.
Discovery View bags carrying cruising gear float if dropped in the water and are rated by SealLine as “waterproof, withstand quick submersions.” We have left our bag floating in the bay for as long as 45 minutes, and submerged it several times yet the contents stayed dry. In one trial, we noticed five to six drops of water finding their way past the black sealing strips and into the bag because we had rolled the top closure down only twice instead of three times. SealLine notes, “water resistance depends on the user carefully and properly sealing the closure. This means a minimum of three tight, wrinkle-free rolls.” The buckle halves are joined on the side opposite the folds. SealLine also advises against storing electronic or photographic equipment in any dry bag as they are not designed to provide gear submersion protection.
SealLine has been making bags to protect and carry adventure gear since 1986. The light weight and performance of the Discovery View dry bags make them well suited for use on our fleet of small boats.
Audrey and Kent Lewis mess about with their small fleet of 16 boats in the shoal waters of Northwest Florida and document their boating adventures and restoration on their blog.
Discovery View Dry Bags are available directly from SealLine and from numerous retail and online sources. They are available in four sizes: 5L, 10L, 20L, and 30L. Prices range from $29.95 to 49.95.
Is there a product that might be useful for boatbuilding, cruising, or shore-side camping that you’d like us to review? Please email your suggestions.
Humble but hyper-handy, hook scrapers have been part of virtually every boat project I’ve done over the last 45 years. Unfortunately, this essential tool has been given a bad rap thanks to junky knock-off paint scrapers that can’t hold an edge properly or feel comfortable in the hand.
Good scrapers will last a lifetime and more. I have yard-sale scrapers from the 1940s and ’50s that are still serviceable—although replacement blades are tough to find. Fortunately, Red Devil and Hyde still make reliable and durable hook scrapers. The 1″ version from either brand has a blade with a single edge. Hyde’s 1-1/2″ scraper also has a single-edge blade, while Red Devil’s 1-1/2″ has two blades, back to back, so both can be used just by flipping the tool over.
Four-edge scrapers using wider blades are heftier, two-handed tools for more aggressive work. Many, like Hyde’s, have a knob over the blade end for applying pressure with one hand while pulling with the other. The blades have two edges for fine work and two for rough work. The former are 2-1/2″ long and have a gentle curve; the latter are 2-1/8″ long and have a deeper curve, focusing the pressure on a smaller part of the edge.
While you’ll usually find these hook scrapers among others in the paint departments of home-improvement stores, they are also good woodworking tools, especially when jobs call for removing minute amounts of wood without marring nearby surfaces. With a little practice, you can trim countersink plugs flush with the surrounding wood, remove planer tears in wood with twisted grain, or radius sharp corners to better accept and hold paint or varnish.
Paint and varnish removal, however, is the primary job for hook scrapers and, for that, the 1″ or 1-1/2″ size is a good place to start your collection. These are among the smallest scrapers, but a wider blade doesn’t always mean quicker results. A 3″ blade requires two hands to create enough pressure for effective scraping. That means you can’t use a heat gun simultaneously to help remove the paint, so a 1” blade in one hand, leaving the other free for the heat gun, might actually work more quickly than a 3″ blade.
A sharp blade is essential for quick and satisfactory paint removal and woodworking. I usually hold the blade in a vise while I make a few passes along the length of the scraper edge with a high-quality mill bastard file, maintaining the roughly 45-degree angle of the scraper’s cutting-edge bevel. It doesn’t take much filing to put a fine edge on the high-carbon steel in good scraper blades.
A sharp hook scraper is a ticket to professional results when finishing wood and other semi-hard materials, like gelcoat, epoxy, and other fillers. Along with hammers and screwdrivers, they’re versatile tools you should never be without.
Ken Textor has been writing about, working on, restoring, building, and living on boats since 1977. He lives in Arrowsic, Maine.
Hook scrapers are available from a wide range of hardware stores and online resources.
Is there a product that might be useful for boatbuilding, cruising, or shore-side camping that you’d like us to review? Please email your suggestions.
Frank Turner and his family—wife Rena and sons Daniel and John—live in Savannah, Georgia, where he is a petroleum dispensing systems technician (he keeps gas pumps in working order) and an avid and prolific woodworker. Over the years, he had built a lot of furniture, but, he says, “there are only so many coffee tables and bookshelves you can stuff into one house.” He had grown tired of furniture making, all straight lines and right angles, and thought making a canoe would provide new and engaging challenges and produce something his whole family could enjoy.
In May 2014, Frank began work on a 16′ Prospector from Bear Mountain Boats. He bought the plans rather than a kit, eager to try his hand at milling the strips, and picked up cedar from the lumber yard. Building the canoe from boards to boat took 18 months, working in the garage shop on and off; it was christened THE BEAST.
Frank and THE BEAST joined Daniel and John, both Boy Scouts, for paddling outings with their Scout troop. After paddling stretches of the Savannah and Ogeechee rivers, Daniel and John took quite an interest in canoeing. Paddling down a river was much easier than lugging a backpack up a mountain.
In 2017, Frank and Rena bought plans for Bear Mountain’s 13′ Rob Roy Solo canoe. The smaller canoe, with two sharing the work and Frank having one canoe’s worth of experience to his credit, was a much less daunting project, so they decided to up the ante and take a stab at some decorative inlay. They were given some interesting woods to work with by Harold Dove, one of Rena’s pulmonary rehab patients. During World War II, Harold had served with the British Merchant Navy and in his retirement was building models of all the ships he had served on. As he got older, he found it more difficult to do the fine work and worried about being able to use power tools safely. During one of his sessions with Rena, after she mentioned her sons were Boy Scouts and enjoying canoeing, he suggested his treasure trove of hardwoods and fine plywood could be put to good use by the Turners’ growing fleet of canoes.
The third canoe, for John, was another Bear Mountain design: a 15-footer, Bob’s Special. It also got a decorative treatment, a fearsome-looking eagle with outstretched wings, and eyes made of sections of a pencil, with the lead as pupils. John christened it SKIPPER.
During the summer of 2019, the Turners joined the Scout troop and took their three canoes to the Suwanee River in Florida for a week-long, 50-mile cruise from the confluence with the Santa Fe River to Manatee Springs. The fleet consisted of 14 canoes and 26 paddlers.
The launch of SKIPPER left Daniel as the only one in the family without a canoe of his own. Frank set out to take care of that in October 2019. At that time, Daniel was an Eagle Scout (as his younger brother would be, too) and he had rebuilt his school’s educational garden as his Eagle project. Daniel wasn’t especially enthusiastic about canoeing and, being on the autistic spectrum, required something extra to get him excited about the build. Hot Wheels cars and the movie series How to Train Your Dragon are his two favorite things, so Frank came up with a way to combine both in a modified Bob’s Special. It would be a Viking longboat with Viking shields. All 64 shields, inlaid below the sheer, were made, at Daniel’s suggestion, to look like the wheels of Hot Wheels cars. The ends of the canoe had a dragon’s head and tail modeled after Toothless, the leading dragon in the movie. They were mounted on the canoe decks with powerful magnets, simplifying hauling and storage, as well as making it possible to swap them end-for-end when switching between solo and tandem paddling.
During the building of his canoe, Daniel didn’t like the noise created by the power tools in the shop, so he stayed away when his father was working, but visited every evening to check on the progress. He was quite excited to see the dragon head and tail take shape.
In May, when Daniel’s canoe was finished, the Turner fleet was complete: with four canoes loaded on the scout-troop trailer, the family launched on Lake Rutledge, set in the woods 175 miles northwest of Savannah. The sun was out and the four canoes, lined up on the water’s edge, drew a lot of attention. Daniel was more than happy to talk about his dragon to anyone who took an interest in it. And that was everyone who saw it.
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I have a shelf in the corner of my shop where I pile my collection of tape measures. They frequently fall off the shelf, and this past week I finally got tired enough of picking them up off the floor that I put them in order. In the process, I noticed a drawer in a small parts organizer that the tapes had been hiding. The drawer was marked “Knives.” The handwriting, in black Sharpie, was mine, but I didn’t remember putting any knives in that organizer. When I pulled the drawer out I immediately recognized one of the knives in it. “Oh, there you are,” I said out loud as one does when finding a member of the family in an unusual place in the house. It was my marlinespike knife, which had been missing for over ten years. The last time I’d seen it, I had taken it apart to replace the pins holding it together—they had loosened considerably with age. The knife had once belonged to my grandfather, Francis Cunningham, Sr.
My father, Francis Jr., was born and raised in Lowell, Massachusetts. Every two or three years we spent our summers in Massachusetts, splitting our time between my grandparents’ home in Lowell and a rented summer house in Marblehead, a harbor town just down the coast from Boston. On one of our stays back east we took a trip to New York City. I think it was in 1960; I was just seven years old then, so my memories of the trip are quite dim. I remember going shopping with my father for a birthday present for my grandfather, Papa, as my sisters and I called him. We went to Abercrombie and Fitch. It wasn’t at all like it is now, a source of trendy, upscale fashions for those who can afford to show a bit of midriff. It was the store for adventurers outfitting safaris and expeditions. I recall a high-ceilinged showroom with dark, wood-paneled walls covered with the mounted heads of African wildlife. Dad bought a folding marlinespike knife for Papa. We then visited FAO Schwarz, and Dad picked out a toy sailboat with a bright royal blue hull and a sloop rig. I liked it, and in my young mind I saw no reason that my 71-year-old grandfather wouldn’t like it too, as one of his birthday presents. As we were leaving, Dad asked me which gift Papa would like most; I could have the other one. I picked the knife for Papa and the sailboat was mine.
Papa would have used the knife for working on MOLLY MAY, the 31′ cutter he kept in Marblehead Harbor. After my grandfather died in 1965, Dad brought the knife home with him and used it working on his 27′ Tumlare sloop. In the ’60s, when I took an interest in maritime skills, Dad gave the marlinespike knife to me. Its blade held a good edge and was the best I’d ever used for cutting rope.
Eventually the knife got a bit loose and the marlinespike wouldn’t snap open and stay steady, so I took the knife apart, intending to fix it. I was at a loss for how to go about the repair and I put the knife away, in pieces. As it often is with important things put away carefully so they won’t get lost, I forgot where I put it. Having the knife once again in my hand, I straightaway set to putting it back in working order, using common nails to make new pins and replace the missing bail.
I sharpened the blade and, just as I remembered, it cut through rope with ease. I haven’t seen Papa for more than 55 years, but when I look at the knife, I imagine it held in the hand of my grandfather and think, “Oh, there you are.”
In his classic The Dory Book, John Gardner wrote, “The handsomest of all pulling dories is unquestionably the long, slim, but richly curving double-ender that originally came out of the Orne Street boat shop of William Henry Chamberlain of Marblehead.” Designed to take one or two hunters, or a hunter and his dog, to the offshore islands and marshes along the New England coast, the gunning dory had to be reasonably fast under oars, and capable of handling the sort of blustery fall weather that a duck hunter might encounter.
My home waters of Sheboygan, Wisconsin, are halfway up the west coast of Lake Michigan. Within minutes of launching, you’re outside of the Sheboygan breakwaters, and out in the waves and winds fetching up from the shores of Chicago, 150 miles to the south. It can really rock out there; the sailors love it. I wanted a boat capable of being rowed by one or two, offshore, in any sort of reasonable weather. Having grown up on the shores of Lake Superior in Duluth, and having worked in the Merchant Marine on the Great Lakes as a young man, I’m very aware of the power of the water. Seaworthiness was at the top of my list of requirements. And, well, the boat had to be beautiful.
My search for a boat led me to Crawford Boat Building, in Marshfield, Massachusetts. I had read of the well-known Crawford Melonseed, and I discovered that Roger Crawford also offers a Gunning Dory. The 15′ double-ender met my specifications: fiberglass, with enough wood trim to highlight the lovely lines of the hull, and the heritage of an open-water dory. Roger responded enthusiastically to my email query and, in autumn of 2019, he agreed to build me a Gunning Dory.
Roger builds his boats one at a time. The Gunning Dory is hand-laid fiberglass starting with rolled-on gelcoat. The layup for the bottom includes biaxial fiberglass cloth, a 1/2″ foam core, and two layers of 1.5 oz ’glass mat. The sides get 10-oz ’glass cloth, biaxial cloth, and a layer of 1.5-oz mat. Reinforcement is added at the ends where wear is likely and polyester resin is used throughout. The hull is molded with a lapstrake appearance, and the five faux strakes accentuate the hull’s curves and make the layup stronger and stiffer. Foam-filled buoyancy chambers in the bow and stern add to the flotation provided by the foam core in the bottom and foam panels under the deck. The dory’s interior fiberglass has a long racetrack-oval opening; the parallel sides allow the two slip thwarts to rest anywhere along the sides’ length. The construction gives the hull incredible stiffness; nothing flexes as you row. All trim and the seats are solid teak.
There are only a few options available for the dory. I upgraded from the oil to a Cetol finish on the teak after talking with Roger, who convinced me that the Cetol would look better in the long run, and be easier to keep up if I tended to it properly. I also ordered two brass fittings that each allow you to lock a pair of oars to the seats to keep them from being stolen.
The boat has three rowing stations, and the two teak seats can be set up for solo rowing, double rowing, or rowing with one to two passengers. The boat comes with three sets of rowlock sockets, and two sets of bronze oarlocks. Changing the seat positions to move between rowing stations is quick, using brass thumb-screws. When rowing double, the forward rower can brace his feet against the forward edge of the aft seat, where Roger places a brass half-oval for your feet to brace against without marring the finish in the wood. Footrests for a solo rower amidships, or the aft rower of a crew of two, consist of fiberglass L-brackets secured with brass thumb-screws to the inner face of the cockpit opening. They can easily be moved fore and aft to accommodate different leg lengths. I prefer having my feet closer together; a bar spanning the brackets would achieve that.
I purchased a light Load Rite trailer from the Crawford shop, and Roger set it up for the boat. Because the boat and trailer are so light, the rig can be pulled by almost any vehicle. The light weight makes launching the 160-lb boat easy. I can move the dory on and off the trailer even when the trailer is stopped with its hubs and bearings above the water level.
The sole of the cockpit is level, and offers good footing as you step aboard. The flat bottom allows the boat to sit upright when beached. Despite the narrow flat bottom, the gunning dory is close to being round-bottomed. Stepping aboard, it’s important to keep your weight centered. Once you’re seated, the boat feels solid underneath you. A pair of 7-1/2′ oars is a good fit for the middle or forward stations; the aft station, with a narrower span between the locks, takes 7′ oars.
Rowing the Gunning Dory is a pleasure. The boat has neither skeg nor skids, but it tracks very well, even with a cross breeze or in waves. It tracks dead straight in calmer water and requires minimal correction when the wind is blowing or the waves are hitting at an angle. For a boat that tracks so well, the dory spins easily when one oar is pulled and the other backed. It floats up and over larger waves without hesitation, and rowing into a headwind is a smooth roller coaster ride as you bob up and over the oncoming waves. I have yet to see a drop of spray come aboard.
The Gunning Dory is responsive to even slight corrections with the oars and, despite being light for its size, it carries well between strokes. Rowing the Gunning Dory is so effortless that it is easy to get lost in the rhythm of my rowing. My rowing so far has been local. Down the last mile of the Sheboygan River, then out the breakwaters, and upwind along the shore for an hour. Then, a break: oars stowed, water bottle and snack at hand, I just sit and feel the waves under the boat while watching the shore and the birds. The boat feels stable and I can imagine using it used for hunting, with a dog or two being lifted in or out after retrieving a duck.
The Crawford Gunning Dory is a gorgeous boat. The beauty of the wood gunwales, breasthook, and seats is mesmerizing. The workmanship is flawless; everything looks Bristol. Roger’s take on this traditional type meets my criteria for seaworthiness and beauty and is a well-engineered, well-built vessel that is a pleasure to row.
Dan Knoedler works as a Community Mental Health Service psychiatrist in Sheboygan, Wisconsin, where he lives with his wife, Suzanne. He has spent most of his life living in the Great Lakes Basin, on the shores of either Lake Superior or Lake Michigan. His fleet of boats over the years has ranged from a used, homemade 12′ Bolger Old Shoe sailboat, which tried to sink to the bottom the first time he took it out, to a 28′ Bolger-designed Edey & Duff Shearwater Yawl. His children have set their sails to Chicago, Austin, Palo Alto, and Auckland, New Zealand, leaving him plenty of time to pursue his passions. He anticipates rowing, sailing, paddling, and otherwise involved with boats to be the great theme of his free time as he eases into retirement.
As a child growing up in south Florida with a canal in my backyard, I always wanted to build a boat. I had drawn several designs as a young boy, but I never fulfilled my dream of building one. I recently moved to South Carolina and, living near a wonderful lake now, I needed a boat. It had to be sturdy, have an open floor plan for fishing, and be stable enough for two adults moving about. To build the boat, it had to fit in my garage and still leave room for my truck. After looking at hundreds of boats online and in person I came across Spira International’s 15′ Hudson skiff. Designer Jeff Spira specializes in boats that can be built by amateur builders with basic woodworking skills and limited budgets. I ordered the print version of the Hudson plans: four 24″ x 18″ sheets and a well-written 50-page workbook with detailed instructions, drawings, and color photographs that are easy for the first-time builder to follow.
The plans call for inexpensive common dimensional lumber and plywood. While the frames are intended to be cut from 2x3s, the quality of the 2x3s that were available were not to my liking, so I bought 2x4s and cut them down to size. Surfacing the lumber with my jointer and thickness planer provided flat and true surfaces, making construction easier. The six frames are each made of three pieces, lap-joined at the corners and secured with 2″ #8 stainless-steel deck screws and PL Premium construction adhesive, as per the designer’s recommendations. The manual also specifies epoxy as a suitable adhesive. The bottoms of the frames have notches to set the keelson flush, with extra width to provide limbers on either side.
The transom is framed with 2x4s, which I also surfaced, reducing their size just a bit, but not significantly diminishing their strength. The manual indicates these frame members can be butted together and held by adhesive. The joints will get the strength they need when the transom’s plywood face and gusset are applied. I half-lapped the transom frame members, which took a bit more time but provided some extra strength. The stem is a straight 38-3/8″ length of 1×6, which gets beveled after the chine logs and sheer clamps are installed.
The frames are supported over a 2×6 strongback by scrap-wood pillars at specified heights and spacing for each frame. The locations provided are precise and assure fair curves on the sides and bottom. The transom is set at 15 degrees and the stem at 36 degrees by matching bevels on the ends of the strongback and temporarily held in place with sheetrock screws.
The plans specify a 1×6 for the keelson, and 1x2s for the chine logs and sheer clamps. To get the length needed for the logs and clamps, I scarfed two pieces together for each of the longitudinals. Following the designer’s recommendations, I secured the keelson to the frames using PL Premium and four 2″ #8 deck screws. A framing square assured the frames were square to the keelson.
The chine logs and sheer clamps are set in notches in the frames, transom frame, and stem. The manual suggests a backsaw for cutting the notches, but I used a multi-tool. Fine-tuning can be done with a rasp or file. I installed the chine logs and sheer clamps, fastening them to each frame with 2″ #8 screws. The chines and sheer clamps are let into the stem, establishing the bevel for the forward edge. With the skeleton of the hull complete, the frames, stem, transom, chine logs, and sheer clamps are all planed fair to meet the plywood sides and bottom.
The manual recommends using marine plywood if the hull is not going to be sheathed with fiberglass and epoxy, and ABX plywood if it is. I wanted to have a bright-finished interior, so after contacting Jeff and discussing different types of plywood, I went with marine-grade plywood with meranti faces.
The plans call for two 4×8 sheets of 1/4″ plywood for the sides and two sheets of 3/8″ plywood for the bottom. The transom gets 1/2″ plywood on the outside and a 3/8″ plywood gusset in the inside. The shapes for the plywood aren’t provided in the plans, avoiding any problems created by variations in individual boats, but taken directly from the assembled framework. To fit the plywood to the transom, sides, and bottom, I first dry-fit each sheet of plywood, clamping it in place, pre-drilling all the screw holes, and tracing the framework edges on the plywood. I then removed the plywood and rough-cut it to size using a jigsaw. Before installing the plywood permanently, I sealed the inside faces of the plywood, and any framing members that contact the plywood, with two coats of epoxy. I applied Thixo thickened epoxy to the frames just prior to assembly, to assure a better bond between frame and plywood. I used a lot of clamps to hold the plywood in place, then drove 1-1/4″ #6 deck screws every 2″.
To cover the hull’s full length, the 8′ sheets of plywood are butted together in place on the frame and the seams are backed by plywood butt blocks, screwed and glued. After the plywood is all attached and the epoxy has cured, the proud edges of the plywood are planed flush with the chine logs and sheer clamps.
The plans do not call out a keel or skids on the bottom, but through my research I found that it was common practice for protecting the bottom and improving tracking and steering, so I followed suit.
To finish the exterior, I applied two coats of epoxy, four coats of a two-part epoxy primer to the bottom and two coats to the sides, then two coats of bottom paint and two coats of topsides paint. After the outside of the boat was complete, it was time to flip the hull over. It wasn’t heavy, so three friends and I easily lifted the hull off the strongback and righted it.
At this point, typical of the Spira plans, the arrangement of the interior is left up to the builder. I added a short foredeck to make a small storage space in the bow and installed inwales and railcaps for mounting cleats and rod holders. For seating, I made a fore-and-aft bench/storage box that allows easy access to the motor and still gives me easy access to the space of the open boat. I have not added any floorboards but intend to do so in the future. Although this boat can be rowed, I did not make any provisions for oars, since my mode of power will be an outboard and trolling motor.
I have a full-sized pickup truck, so trailering the lightweight skiff is not at all difficult. Launching at the ramp is similarly not a problem; Hudson floated right off the trailer. Once in the water, it was perfectly balanced. The flat bottom makes the boat very stable, easy to move about in, and provides a comfortable platform for standing and casting. To be expected of a small boat, it will list whenever you move to the side, but only slightly. The plans recommend a 7.5-hp outboard for the Hudson, and set the maximum outboard size at 15 hp. I live on a lake that does not have rough seas or pounding surf, so I use a Minn Kota 30-lb thrust trolling motor for the skiff. A 9.9-hp outboard would likely get the boat on plane, but such a motor would cost twice what I spent on building the boat. I go out on the lake for enjoyment and relaxation so the trolling motor is easy to manage, quiet, and serves my needs. It has enough power to move the boat with three adults aboard even against a 15-mph headwind. With a 3.5-hp outboard, the boat clips along at a fair pace, though not on plane. With just me aboard, sitting well aft at the helm, a bit of the bow is out of the water and the waves could slap against the flat bottom. The skids I added seem to provide good directional stability for the boat; it tracks true. With the outboard’s tiller hard over, the Hudson turns on a dime.
I am so pleased that the Hudson skiff gave me exactly what I wanted. It was a straightforward, frustration-free boatbuilding project, and in the water it’s an easy-to-handle, lightweight boat that makes a perfect fishing platform.
Steven Paci’s career spans many different fields—cabinet making, construction, machine design—but his bread and butter has always been industrial machine maintenance. He grew up near the water in Florida and later on the Great South Bay in Long Island, New York. He cared for an 18’ Thompson wooden boat and made a lot of furniture, so building a boat seemed the next thing to tackle. He now lives in South Carolina across the street from Lake Cunningham and was moved to fulfill his childhood dream of building a boat. He’ll use the skiff, christened BARBARA JANE, for fishing and spending days on the lake with his grandchildren.
Hudson Skiff Particulars
[table]
Length/15′ 8.9″
Beam/4′ 10″
Hull weight/140 lbs
Maximum Displacement/1,220 lbs
Recommended power/7.5 hp
Maximum power/15 hp
[/table]
Update: Jeff Spira passed away unexpectedly in the spring of 2022. His website is no longer operating and it is presumed that his boat plans are no longer available.
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